Kosturi
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Kosturi's post in Server keeps disabling disks when I try and rebuild another disk was marked as the answers
Okay I don't want to get ahead of myself, but so far nothing has failed and this is a record time for that. I have rearranged the cabling as per the 2 diagrams above. With the top one being the original set up.
Talking to my friend, we think maybe the delayed failures was due to it being a fresh PSU and running fine, but from that original set up it probably has stressed the 5v rail to barely be able to handle it under load.
Hope this is the actual fix, I will let the parity sync finish, and update on how it is looking after that 18 hours is up.