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Disc expansion/upgrade failed ?

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I replaced a working 500gb disc (disc 14 in my array) with a new WD 2TB drive last night and started the expansion.  When I woke this AM, the drive is flashing red and shows 288 errors.

 

The one thing I didn't do this time, was run preclear on my new drive first.  A few months ago I did a couple expansions that froze, but when I precleared the discs and repeated it, it worked.  (http://lime-technology.com/forum/index.php?topic=16249.msg150448#msg150448)

 

Here is a snapshot.  I rebooted the computer immediately before I started the expansion and yet somehow the syslog is still 1.8 MB the last 90% of it just repeats the same error, so I cut that part to make it fit. 

 

What went wrong?  I guess I'll preclear the disc, and try again, but I don't understand why its failing if I don't preclear first.  I have done dozens of expansion, but until the last 2 most recent expansions I didn't have to preclear the disc to get an expansion to work.

 

Thanks in advance!

 

494e11169425068.jpg

syslog_truncated.txt

It may work after the pre-clear. Post a SMART report for the drive.

  • Author

Ok,

 

Thanks here is the SMART report.

 

Any ideas?

 

smart.txt

smartctl 5.39.1 2010-01-28 r3054 [i486-slackware-linux-gnu] (local build)

Copyright © 2002-10 by Bruce Allen, http://smartmontools.sourceforge.net

 

=== START OF INFORMATION SECTION ===

Model Family:    Western Digital Caviar Green family

Device Model:    WDC WD10EADS-00L5B1

Serial Number:    WD-WCAU46697486

Firmware Version: 01.01A01

User Capacity:    1,000,204,886,016 bytes

Device is:        In smartctl database [for details use: -P show]

ATA Version is:  8

ATA Standard is:  Exact ATA specification draft version not indicated

Local Time is:    Sat Jan 14 10:05:55 2012 KST

SMART support is: Available - device has SMART capability.

SMART support is: Enabled

 

=== START OF READ SMART DATA SECTION ===

SMART overall-health self-assessment test result: PASSED

 

General SMART Values:

Offline data collection status:  (0x84) Offline data collection activity

was suspended by an interrupting command from host.

Auto Offline Data Collection: Enabled.

Self-test execution status:      (  0) The previous self-test routine completed

without error or no self-test has ever

been run.

Total time to complete Offline

data collection: (22200) seconds.

Offline data collection

capabilities: (0x7b) SMART execute Offline immediate.

Auto Offline data collection on/off support.

Suspend Offline collection upon new

command.

Offline surface scan supported.

Self-test supported.

Conveyance Self-test supported.

Selective Self-test supported.

SMART capabilities:            (0x0003) Saves SMART data before entering

power-saving mode.

Supports SMART auto save timer.

Error logging capability:        (0x01) Error logging supported.

General Purpose Logging supported.

Short self-test routine

recommended polling time: (  2) minutes.

Extended self-test routine

recommended polling time: ( 255) minutes.

Conveyance self-test routine

recommended polling time: (  5) minutes.

SCT capabilities:       (0x303f) SCT Status supported.

SCT Feature Control supported.

SCT Data Table supported.

 

SMART Attributes Data Structure revision number: 16

Vendor Specific SMART Attributes with Thresholds:

ID# ATTRIBUTE_NAME          FLAG    VALUE WORST THRESH TYPE      UPDATED  WHEN_FAILED RAW_VALUE

  1 Raw_Read_Error_Rate    0x002f  200  200  051    Pre-fail  Always      -      0

  3 Spin_Up_Time            0x0027  163  161  021    Pre-fail  Always      -      6841

  4 Start_Stop_Count        0x0032  099  099  000    Old_age  Always      -      1385

  5 Reallocated_Sector_Ct  0x0033  200  200  140    Pre-fail  Always      -      0

  7 Seek_Error_Rate        0x002e  100  253  000    Old_age  Always      -      0

  9 Power_On_Hours          0x0032  072  072  000    Old_age  Always      -      20802

10 Spin_Retry_Count        0x0032  100  100  000    Old_age  Always      -      0

11 Calibration_Retry_Count 0x0032  100  253  000    Old_age  Always      -      0

12 Power_Cycle_Count      0x0032  100  100  000    Old_age  Always      -      97

192 Power-Off_Retract_Count 0x0032  200  200  000    Old_age  Always      -      28

193 Load_Cycle_Count        0x0032  200  200  000    Old_age  Always      -      1385

194 Temperature_Celsius    0x0022  120  107  000    Old_age  Always      -      30

196 Reallocated_Event_Count 0x0032  200  200  000    Old_age  Always      -      0

197 Current_Pending_Sector  0x0032  200  200  000    Old_age  Always      -      0

198 Offline_Uncorrectable  0x0030  200  200  000    Old_age  Offline      -      0

199 UDMA_CRC_Error_Count    0x0032  200  200  000    Old_age  Always      -      0

200 Multi_Zone_Error_Rate  0x0008  200  200  000    Old_age  Offline      -      0

 

SMART Error Log Version: 1

No Errors Logged

 

The drive you have replaced is an EARX this is different, but all looks good with this drive.

  • Author

Ok, well I'll start the preclear and let you know what happens.

 

Can anyone think why all my drive expansions are failing UNLESS I preclear first?  In the past, this hasn't been necessary.

  • Author

Ok the preclear worked and showed no errors - it took 27 hours (is that about right for a 2tb drive?)

 

I'm now rebuilding the drive, but its going a ton slower than normal.  Its been almost 24 hours and its at 50% now, running at about 5,000KB/s

 

If my memory serves its usually like 40-60,000KB/s

 

My equipment is pretty new:

Mobo: SUPERMICRO MBD-X8SIL-F-O

CPU: Intel i3 540 Clarkdale

RAM: Kingston 4GB DDR3 1333

Power and cooling 750 Watt PS

3 sets of Supermicro CSE-M35T-1B drive cages with 15 drives

SATA cards:

    1)  Supermicro-AOC-SASLP-MV8 SATA2 Serial ATA II PCI-Express RAID Controller Card

    2)  Monoprice SATA2 Serial ATA II PCI-Express RAID Controller Card

 

4,000KB/s is way too slow right?

That is very slow. My last parity started at about 88000 and slowed to 65000

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