AT0MACs mITX low-noise unRAID build log


AT0MAC

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I like to follow this thread. You put a lot of effort into it. Really like the customizing part.

 

Did you make those 3D models yourself or can the models be downloaded somewhere.

 

 

Thank you :)

I actually wrote to Norco and asked if they had a 3D model they would send me as a file, but it was not possible. So I ended up building my own.

Because of the graphics the file size is too big for Google 3D Gallery (they only allow 10MB and im already at around 20) but when ever I have time to do more accurate measurements I will make it available for download somewhere.

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Today I ended up not receiving any packages :(

 

 

My 3TB HDD from Germany have now arrived in Denmark via DHL, so expected delivery is tomorrow morning (if it comes after I leave for work at 9:30am I will have to go pick it up in the airport nearby later in the week).

 

 

I asked the guys who have sold me the motherboard/80mm fans/sd cardreader to return the Lian Li BS03 because a) I do not need it any longer and b) It kept the rest of my order in their hands because the Lian Li had not shown up in their stock deliveries as expected.

So now that order is finally on it's way, some come via GLS and rest via the usual post expected for tomorrow.

 

 

My Raidon box and fan for it have maybe been here today, if so then I will get a note for later pickup by tomorrow in my mail.

 

 

The Lian Li EX332NA is not send yet, so no idea when it will show up...

 

 

Performance-PCs have also only updated to notify me the order have been registered, but not actually send yet...

 

 

 

 

Can't wait till everything is in my hands, I have a big pile of money being transported around out there  :-\

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I had the last piece cut out the day after the last update:

 

 

20120507617.jpg

 

 

(yes I know it is not completely straight, but it should be fixed when I get my edging tape from the US.)

 

 

This is how it looked when I was about to start assembly:

 

 

20120507620.jpg

 

 

Unscrewed the default fans in the case:

 

 

20120507621.jpg

 

 

Unpacked the awesome looking PSU:

 

 

20120508626.jpg

 

 

Mounted it:

 

 

20120508628.jpg

 

 

Takes up very little space in this chassis:

 

 

20120508631.jpg

 

 

Today was finally the day packages arrived:

 

 

20120510654.jpg

 

 

Inside the smallest box was another box:

 

 

20120510656.jpg

 

 

My 3TB Hitachi was hiding inside:

 

 

20120510657.jpg

 

 

Next box was my 80mm fans, Kingston card reader and motherboard:

 

 

20120510658.jpg

 

 

 

Was a little confused when I saw the box as that did not look like the board I have ordered:

 

 

20120510659.jpg

 

 

But inside was my D525 :D :

 

 

20120510660.jpg

 

 

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Unpacked my new NoiseBlocker PWM fans (from 1 to 17dB :D ) :

 

 

20120510661.jpg

 

 

Notice the edge:

 

 

20120510663.jpg

 

 

Against the case the edge is covered in detachable silicone:

 

 

20120510677.jpg

 

 

Even the corners on these fans are made out of rubber, so it's very wobbly (kind of like floating) but I am sure vibrations are pretty much gone :D

 

 

They came with some tiny black screws, not real fan screws but looked more like something that is ment to be pushed into the rubber corners and just keep it there...

Hmm I want something a little more robust so found my plastic bolts:

 

 

20120510674.jpg

 

 

Because they are plastic, then even if they vibrate a little they dont say much, not like the metallic kling kling rattle sounds normal screws edges against a large steel plate can make

 

 

Fans mounted:

 

 

20120510681.jpg

 

 

 

Put some plast strips in the PSU to hold the fan cables in place, and a cable binder below the motherboard:

 

 

20120510688.jpg

 

 

20120510689.jpg

 

 

Found a little "error", the fan cables are not so tight along the side of the fan if you place the fan to blow into the case, nothing to hold the wires in place. So I opted for some Loctite super glue I had laying around anyway:

 

 

20120510687.jpg

 

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I had just finished mounting the fans when UPS showed up with yet another package:

 

 

20120510682.jpg

 

 

Inside it my Raidon HDD box and my new fan for it + a surprise (a free microfone, I do have a camera but never bothered getting a mic for it - how did they knew that?!):

 

 

20120510685.jpg

 

 

The noisy standart fan had to come off:

 

 

20120510697.jpg

 

 

Some stripping:

 

 

20120510699.jpg

 

 

Off with the tacho wire:

 

 

20120510700.jpg

 

 

Ready to solder:

 

 

20120510702.jpg

 

 

Problem is though, found out I am out of solder and I lost my heatgun..... Went for the next best thing: Glue and tape!

Just temporary until I get solder, find my heat gun and receive the package from US were I ordered some tiny cable sleeve and heat shrink.

 

 

A few rubber discs to prevent vibration (the original fan was just mounted straight on the frame):

 

 

20120510703.jpg

 

 

Done deal (for now), the fan is mounted so it sucks air out of the box into the chassis, just like the original fan did:

 

 

20120510704.jpg

 

 

Mounted both drives in the box, an extremely tight fit, so tight it make it bulge a little:

 

 

20120510705.jpg

 

 

The frame is black plastic, but the doors are painted aluminum that match the painted steel chassis very nicely:

 

 

20120510706.jpg

 

 

Another detail I really like about this box is that there are no buttons to accidentally hit and eject the discs - you need a special little tool that is in the box to get your HDDs back out (so don't loose it).

 

 

Plugged them in via a small USB to Sata adapter I normally use for data recovery or general drive testing:

 

 

20120510707.jpg

 

 

Yep it is alive, fan working, LED lighting and discs spinning:

 

 

20120510708.jpg

 

 

A strange little thing that happened when I plugged it in is that my Mac can only see the 3TB Hitachi as 800GB?

Why is that - Mac don't support 3TB or is it the controller in my USB adapter that have a limit?

 

 

20120510709.jpg

 

 

Todays finished work with fans mounted, PSU mounted, MB mounted and fans plugged into MB (I think I did a pretty good job in cable management:

 

 

20120510711.jpg

 

 

I hope I get a visit from DPD tomorrow with my Lian Li drive cages and in the beginning of next week I should receive my first package from Performance PC's.

As soon the drive cages have been mounted I will order SATA cables to get the right length.

Also, I want to prepare to max it out with the total 8 drives, so I need yet another package from US with these in.

More updates will follow as the work continues when more parts arrive.

 

Stay tuned :)

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Wow, where did you get those invisible power/data cables?  8)

 

 

It is just Seasonic, the are serious about making their PSUs modular - even the MB cable is detachable! That is what a real modular build is  8)

 

 

 

 

(to be honest, I had my good friend over for a visit the other day and make a Disillusionment Charm for all the cables to clean up the act)

 

 

225px-HarryPotter5poster.jpg

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Weekend updates:

 

 

I have received my Lian Li drive cages and on Monday I will start to figure out how to make them fit in the case.

 

 

I have been looking around for a way to neatly bring power to my six drives in the Lian Li cages (there is only one drive for now but it never hurt to think ahead).

I asked the guys over at Perfomance-PCs if they could help - and sure thing - they have sponsored me to custom make me a pair of molex -> 3x sata power plugs!

Red wires to match with SATA data cables, black sleeve and black heatshrink... Can't wait to receive their package and thank them SO SO much for the sponsoring - go check out their site, if you are into modifying and cleaning up your PC act they are the place to go!

 

 

The cables they have sponsored me are similar to these:

 

 

PPCS-CS-3MOLEX_01.jpg

 

 

Another update is I have started to make a "pixel perfect" model of the whole build - so far I have made like 80% of the Norco case up to scale with mm precision.

Because of that I figured out there is actually no place I can put all my case badges - I know the server is supposed to hide under my sofa, but whenever I take it out I like to show off directly on the case what awesome equipment it is made from - so I ordered a piece of 25x600mm real woven and lacquered  carbon fiber plate! (that was a little pricey but it is going to look epic!) - not any fake sticker or plastic plate printed to look like carbon, this is the real deal!

 

 

I am assuming I will cut it to fit and mount it on the front like this (but lets see when I receive it):

 

 

20120513065238pm.png

 

 

The square in the middle is a Performance-PCs case badge :)

 

 

I am now officially modder! I draw in 3D, modify and even gets sponsored! :D

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I learned a small lesson today:

 

 

The guys and girls in crime show CSI are right about Glue fumes making fingerprints visible!

 

 

That is what have happened to my NoiseBlocker fans because I glued in the PWM wires, they were a little loose from the factory and would not stick in their plastic bracket.

It now looks like this:

 

 

20120514720.jpg

 

 

The white parts is finger smudges...

 

 

 

 

Tried to clean it off with some alcohol, got better but not pristine:

 

 

20120514722.jpg

 

 

:(

 

 

 

 

In other news, received my first package from Performance-PCs today:

 

 

20120514724.jpg

 

 

 

 

Inside it was heatshrink, sleeve and rubber edging for my steel cut outs:

 

 

20120514725.jpg

 

 

20120514726.jpg

 

 

20120514727.jpg

 

 

20120514729.jpg

 

 

 

 

Just realized I had not put up pictures of my new drive cages, so here you go:

 

 

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Tomorrow I hope to have time to sleeve, am still waiting to receive my piece of Carbon fiber and my second package from Performance-PCs. These last few weeks I feel like I am running an import company, SO many packages and deliveries to take care of!

 

 

 

 

By the way, I need your help: This build need a cool name, what do you suggest I call it?

 

 

Primary components are Norco case, NoiseBlocker fans, Hitachi drives, Atom processor, mITX SuperMicro motherboard and a small piece of carbon to finish it off. What names can you come up with???

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I would sarcastically call it Sketch, in homage to the work you did in Sketchup and the absolute legitimacy of your precision case modding and hyper-analytic approach to this whole build.  I'm not sure if the joke translates well or not, but its funny to me ;D

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I would sarcastically call it Sketch, in homage to the work you did in Sketchup and the absolute legitimacy of your precision case modding and hyper-analytic approach to this whole build.  I'm not sure if the joke translates well or not, but its funny to me ;D

 

 

That's not a bad idea :P

Anyone else have a good idea for a name for my build?

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  • 2 weeks later...

Hi guys - I'm back!

 

 

Sorry for the loss of updates, but I have had a lot of work at my primary job and I have had a lot of trouble with the last few pieces of this build.

 

 

First of all I have not yet received my carbon, should arrive one of these days.

 

 

Second, my package from Performance-PCs containing power cables for the drives got a little lost. First it arrived, then I went to pick it up, it was no longer there - and today I finally found out it was because customs had picked it up to get it tax evaluated. So today I received it and the cables looks absolute AWESOME!!

 

 

 

 

Updates in pictures:

 

 

 

 

Been sleeving cables for the buttons/LEDs in the front of my case:

 

 

20120516741.jpg

 

 

Half way there:

 

 

20120516742.jpg

 

 

 

 

20120516743.jpg

 

 

Finished:

 

 

20120516745.jpg

 

 

And the other end:

 

 

20120516746.jpg

 

 

In total:

 

 

20120516749.jpg

 

 

Here is the package from US based Performance-PCs who supported me by sponsoring a pair of their really really nice looking power cables:

 

 

20120525977.jpg

 

 

And here is the cables them selves!!!

 

 

20120525979.jpg

 

 

Click the logo to go directly to their site for inspiration or to buy the best in computer parts for builders/modders:

 

pcs.jpg

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  • 3 weeks later...

Im sorry I been quiet for so long yet again, but these days I have a lot of work to do in my primary job so not so much spare time to have fun in :(

 

Anyway...

 

I have many many pictures I will post whenever I get time, just to mention a few things I have made so far since last update:

 

  • Been drawing super precise 3D drawings of the build (drawings are not completed yet though as it takes immense amounts of time)
  • Cutting the Lian Li case drives a little smaller so they will fit better
  • Ordered a Scytche Quiet Drive 2.5 for the cache disc as it will be the only drive running most of the time I would love to make it the most noiseless (and also make it able to fit in the other 3.5" drawers)
  • Changed my mind to that I will not use the Raidon frontmounted 2.5/3.5 combo drive box as it obstructs my other drive cages (the box is a few mm too wide) and also because in my testing so far the 40mm fan is super annoying (even after I changed it to a more noiseless model)
  • Just ordered a XFX Radeon 5450 low profile graphics card with DVI/VGA/HDMI because I am considering running a dual boot system with either Windows 8 Server or Ubuntu 12 - to use as a low-end HTPC
  • Thinking about buying a Logitech Dinovo Mini for the HTPC usage
  • And lastly, the carbon fiber piece I had ordered in the UK never arrived because it was too long to send as a normal package. Didn't want to overspend on it so have asked for a refund...

Thats all for now, stay tuned till next time I swing by and post pictures and niceness :)

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Let me share a few of my newest sketches, so you can see I am not totally abandoning this project :)

It is still in progress, just a little slow due to other work wich pays more than spare time projects tend to do :P

 

 

----------------

 

 

This is one of the reasons to why I can not use the Raidon box, the space will be a few mm too tight (the grey in front of the fan is the side of a drive cage obstructing the way the front module would be placed normally):

20120613113243pm.png

 

 

A birds view of the whole thing, notice the black PCB left in the Motherboard, thats the graphics card (only drawn the gfx in estimated size as no one seems to have measured a 5450 card before):

 

 

20120613113157pm.png

 

 

"Glass box" view (were you clearly see the drive cages and back plate both in mm precise drawings):

 

 

20120613113105pm.png

 

 

Same view, different angle:

 

 

20120613113041pm.png

 

 

Will start moving the whole build to my workplace, as I these days spend more time there than home I could easily progress faster than I can here.

Also my wife would love if I did not use the whole living room as my playground :P

 

 

 

 

Stay tuned! :)

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I was recently told I am really good at over complicating things....

So, to keep it short for once:

 

 

I received my graphics card but have today chosen to send it back for a refund - reason? There are much better media streamers out there than what I can build my self, it's not worth the effort. Let's keep this NAS simple and efficient! A real pro-nas is no nonsens, so thats the way this will be too.

 

 

 

201206141116.jpg

 

 

Another package I received is the disc silencer from Scythe:

 

 

201206121101.jpg

 

 

A pretty serious little box:

 

 

201206121102.jpg

 

 

Pure tech porn:

 

 

201206121103.jpg

 

 

201206121104.jpg

 

 

Exposed:

 

 

201206121105.jpg

 

 

Measuring the bare drive:

 

 

201206181163.jpg

 

 

Measuring the drive in the box:

 

 

201206181166.jpg

 

 

Pretty big difference!

It is absolutely silent, or at least it's same as the noise level for the rest of the room - a typical living room noise level.

 

 

By the way, since I started modding this project I have found small details everywhere that I can do better.

For once, in the silencer box the thick rubber pads push so much on the drive it actually refuses to start...

And if I remove the pad there are so much air in the box that I can hear something vibrate...

Solution? STP damping mat! Made for silencing doors in car-fi setups, heavy self adhesive pads that can be cut in any shape.

 

 

201206181170.jpg

 

 

Works like a charm!

Closed up and silent!

 

 

201206181177.jpg

 

 

 

 

Stay tuned for more updates in the near future :)

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Over night I tested the 2.5" drive in it's box to see if it was still ok, simply because when I tried to close the drive the first time with the original rubber inlay it sounded like a "head crash" - but all sectors seems to be in perfect working order :)

 

 

20120619075315am.png

 

 

 

 

Today I have been trying to figure out were to place the cache drive and the parity drive, I would like them not to be among the data drives so they are easier to find and to maximise space.

 

 

Tomorrow I will hopefully do some real world testing but for now I let the pictures talk:

 

 

20120619080919pm.png

 

 

20120619081027pm.png

 

 

20120619081111pm.png

 

 

What you can see in the back corner is the two drives placed in one of the original hardddrive cages from the Norco chassis, I can hopefully fit it next to the PCI slot and place my Lian Li fan assembly above it for extra cooling.

 

 

20120619081225pm.png

 

 

20120619081617pm.png

 

 

 

 

Stay tuned for more updates in the near future :)

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Good to hear that your drive is still ok, that would suck having an enclosure "crush" it :-/

 

You inspired me to reinstall SketchUp and I have been designing myself a chassis to fit my not-so-deep data cabinet. While I am happy with it is turning out, your attention to detail is very impressive (looking at your fans, expansion bay covers etc). How did you resolve the issue of the drive cage overlapping the 5.25" bay? Also I'm running the Winblows version of SketchUp and can't seem to find the glass view you posted pics of.. I can get a wireframe and turn textures on/off easily so maybe I've simply overlooked it :o

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Good to hear that your drive is still ok, that would suck having an enclosure "crush" it :-/

 

You inspired me to reinstall SketchUp and I have been designing myself a chassis to fit my not-so-deep data cabinet. While I am happy with it is turning out, your attention to detail is very impressive (looking at your fans, expansion bay covers etc). How did you resolve the issue of the drive cage overlapping the 5.25" bay? Also I'm running the Winblows version of SketchUp and can't seem to find the glass view you posted pics of.. I can get a wireframe and turn textures on/off easily so maybe I've simply overlooked it :o

 

 

Nice to hear I inspire others :)

The glass view is a combination of monochrome, x-ray and no other edge styling than profiles turned on - then you see your sketch as if it is made out of glass.

 

 

The fans is actually some other guys work, the only thing I have imported from Googles 3D Warehouse, slightly modified them though so they are same size as my own fans.

 

 

I think that the 5.25 bay is slightly too small now for anything, will see for sure when I screw the front back on (I only mounted the drive cases in the chassis so far), if it's too small then it's not a big deal as I chose not to use any 5.25 components anyway.

 

 

 

 

I am not continuing with the assembly for now, as I need to find a way to add extra sata ports first, see it's own thread here.

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A "normal" M1015" has a IBM RAID BIOS. When you flash it, most flash it to IT mode, it acts like a normal HBA on mhich you can add 8 SATA drives.

Read more here: http://lime-technology.com/forum/index.php?topic=12767.0

 

 

So for short, I guess it this one I need to focus on?:

 

 

LSI MegaRAID with SAS2008 chipsets

 

1) IBM ServeRAID M1015

 

2) Intel RS2WC080

 

Please let me know (PM or post here) what Card you have successfully flashed with the LSI MegaRAID SAS2008 chipset with the provided zip.

 

20.10.1-0037 (APP-2.120.54-1235) / 15-APR-11

Only iMR mode available.

 

LSI MegaRAID SAS2008 Controller.zip - 5.32 MB (Windows)

 

Linux Driver: megaraid_sas - supports the LSI SAS1078, SAS1078 GEN2, SAS1079 GEN2, SAS0073 and SAS0071 chipsets. Though is is an old version indeed. (Thanks to "BRiT"s prior post)

unRAID Support: Driver not included at this point.

 

Drive Spin Down support: YES (UPDATE: Added as of 5.0Beta7)

Drive Temp Readings: YES

 

3TB Drive Support with this card: YES (UPDATE: 5.0Beta7 added 3TB Drive support)

 

Update: Convert your LSI MegaRAID controller card with LSI SAS2008 chipset to a Plain SAS2008 controller card (IT or IR mode), will look and feel like a LSI SAS9211-8i, and will be ready to use with unRAID (BIG THANKS to KKM for creating the empty.bin, so you dont need to have to worry about which sbr to obtain and use.)

 

1) IBM ServeRAID M1015 (tested successfully)

 

2) Intel RS2WC080  (tested successfully)

 

Please let me know (PM or post here) what Card you have successfully flashed with the LSI MegaRAID to SAS2008 with the provided zip.

 

LSI MegaRAID to SAS2008(P10).zip - 6.38 MB (DOS, via bootable usb key)

LSI MegaRAID to SAS2008(P11).zip - 5.87 MB (DOS, via bootable usb key)

 

Please read the __READMEFIRST.txt file so you are clear as to all the steps and why it is important not to skip any steps.

 

 

Converting it follows all details in the post above for the LSI SAS2008 chipset (firmware release, support, etc.)

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A few days ago I had the time to mount the drive cages, and here is the proof:

 

 

201206201188.jpg

 

 

Used the original drive bay holes in one of the steel plates:

 

 

201206201190.jpg

 

 

The cardboard is the same size as the motherboard:

 

 

201206201191.jpg

 

 

An extremely nice fit:

 

 

201206201192.jpg

 

 

Distanced the drive holders with a few mm in between, for minimal vibration:

 

 

201206201193.jpg

 

 

Time for some real modding:

 

 

201206201194.jpg

 

 

Original drive holders in a new position, keeping parity and cache disc in place:

 

 

201206201196.jpg

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I have decided to buy a IBM M1015 controller to run some of the drives from, since 6 SATA ports on the MB was eventually not enough...

 

 

Will not receive the card until 7-20 days from now, so all I can do for now is drawing it:

 

 

20120625103144pm.png

 

 

20120625103358pm.png

 

 

It fits just perfectly!

 

 

20120625103429pm.png

 

 

Stay tuned for more updates in near future :)

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A "normal" M1015" has a IBM RAID BIOS. When you flash it, most flash it to IT mode, it acts like a normal HBA on mhich you can add 8 SATA drives.

Read more here: http://lime-technology.com/forum/index.php?topic=12767.0

 

 

So for short, I guess it this one I need to focus on?:

 

 

LSI MegaRAID with SAS2008 chipsets

 

1) IBM ServeRAID M1015

 

2) Intel RS2WC080

 

Please let me know (PM or post here) what Card you have successfully flashed with the LSI MegaRAID SAS2008 chipset with the provided zip.

 

20.10.1-0037 (APP-2.120.54-1235) / 15-APR-11

Only iMR mode available.

 

LSI MegaRAID SAS2008 Controller.zip - 5.32 MB (Windows)

 

Linux Driver: megaraid_sas - supports the LSI SAS1078, SAS1078 GEN2, SAS1079 GEN2, SAS0073 and SAS0071 chipsets. Though is is an old version indeed. (Thanks to "BRiT"s prior post)

unRAID Support: Driver not included at this point.

 

Drive Spin Down support: YES (UPDATE: Added as of 5.0Beta7)

Drive Temp Readings: YES

 

3TB Drive Support with this card: YES (UPDATE: 5.0Beta7 added 3TB Drive support)

 

Update: Convert your LSI MegaRAID controller card with LSI SAS2008 chipset to a Plain SAS2008 controller card (IT or IR mode), will look and feel like a LSI SAS9211-8i, and will be ready to use with unRAID (BIG THANKS to KKM for creating the empty.bin, so you dont need to have to worry about which sbr to obtain and use.)

 

1) IBM ServeRAID M1015 (tested successfully)

 

2) Intel RS2WC080  (tested successfully)

 

Please let me know (PM or post here) what Card you have successfully flashed with the LSI MegaRAID to SAS2008 with the provided zip.

 

LSI MegaRAID to SAS2008(P10).zip - 6.38 MB (DOS, via bootable usb key)

LSI MegaRAID to SAS2008(P11).zip - 5.87 MB (DOS, via bootable usb key)

 

Please read the __READMEFIRST.txt file so you are clear as to all the steps and why it is important not to skip any steps.

 

 

Converting it follows all details in the post above for the LSI SAS2008 chipset (firmware release, support, etc.)

 

Correct! I used the (P11) zip. Beware though, you can't use all motherboards to do the flashing.

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