September 18, 2025Sep 18 I want to replace a disk in my array and got myself a new 20TB Toshiba drive. However, the preclear failed in the first step (pre-read) after around 12hrs. Report attached. What does this indicate and what should I do?Sep 17 23:13:41 preclear_disk_8572A0KNF4MJ_951720: Preclear Disk Version: 1.0.31Sep 17 23:13:41 preclear_disk_8572A0KNF4MJ_951720: Disk size: 20000588955648Sep 17 23:13:41 preclear_disk_8572A0KNF4MJ_951720: Disk blocks: 4882956288Sep 17 23:13:41 preclear_disk_8572A0KNF4MJ_951720: Blocks (512 bytes): 39063650304Sep 17 23:13:41 preclear_disk_8572A0KNF4MJ_951720: Block size: 4096Sep 17 23:13:41 preclear_disk_8572A0KNF4MJ_951720: Start sector: 0Sep 17 23:13:43 preclear_disk_8572A0KNF4MJ_951720: Pre-read: pre-read verification started 1 of 5 retries...Sep 18 04:15:46 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: progress - 25% read @ 267 MB/sSep 18 09:45:29 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: progress - 50% read @ 238 MB/sSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: elapsed time - 11:49:59Sep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd command failed, exit code [1].Sep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records outSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 11098034278400 bytes (11 TB, 10 TiB) copied, 42599.1 s, 261 MB/sSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: dd: error reading '/dev/sda': Input/output errorSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records inSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records outSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 11098034278400 bytes (11 TB, 10 TiB) copied, 42599.1 s, 261 MB/sSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: dd: error reading '/dev/sda': Input/output errorSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records inSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records outSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 11098034278400 bytes (11 TB, 10 TiB) copied, 42599.1 s, 261 MB/sSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: dd: error reading '/dev/sda': Input/output errorSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records inSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records outSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 11098034278400 bytes (11 TB, 10 TiB) copied, 42599.1 s, 261 MB/sSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: dd: error reading '/dev/sda': Input/output errorSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records inSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records outSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 11098034278400 bytes (11 TB, 10 TiB) copied, 42599.1 s, 261 MB/sSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: dd: error reading '/dev/sda': Input/output errorSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records inSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records outSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 11098034278400 bytes (11 TB, 10 TiB) copied, 42599.1 s, 261 MB/sSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: dd: error reading '/dev/sda': Input/output errorSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records inSep 18 11:03:45 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records outSep 18 11:03:46 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 11098034278400 bytes (11 TB, 10 TiB) copied, 42599.1 s, 261 MB/sSep 18 11:03:46 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: dd: /dev/sda: cannot seek: Invalid argumentSep 18 11:03:46 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records inSep 18 11:03:46 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 5291955+1 records outSep 18 11:03:46 preclear_disk_8572A0KNF4MJ_951720: Pre-Read: dd output: 11098034278400 bytes (11 TB, 10 TiB) copied, 42599.1 s, 261 MB/sSep 18 11:03:46 preclear_disk_8572A0KNF4MJ_951720: Pre-read: pre-read verification failed!Sep 18 11:03:48 preclear_disk_8572A0KNF4MJ_951720: S.M.A.R.T.: Error:Sep 18 11:03:48 preclear_disk_8572A0KNF4MJ_951720: S.M.A.R.T.:Sep 18 11:03:48 preclear_disk_8572A0KNF4MJ_951720: S.M.A.R.T.: ATTRIBUTE INITIAL NOW STATUSSep 18 11:03:48 preclear_disk_8572A0KNF4MJ_951720: S.M.A.R.T.: Reallocated_Sector_Ct 0 -Sep 18 11:03:48 preclear_disk_8572A0KNF4MJ_951720: S.M.A.R.T.: Power_On_Hours 0 -Sep 18 11:03:48 preclear_disk_8572A0KNF4MJ_951720: S.M.A.R.T.: Temperature_Celsius 22 -Sep 18 11:03:48 preclear_disk_8572A0KNF4MJ_951720: S.M.A.R.T.: Reallocated_Event_Count 0 -Sep 18 11:03:48 preclear_disk_8572A0KNF4MJ_951720: S.M.A.R.T.: Current_Pending_Sector 0 -Sep 18 11:03:48 preclear_disk_8572A0KNF4MJ_951720: S.M.A.R.T.: Offline_Uncorrectable 0 -Sep 18 11:03:48 preclear_disk_8572A0KNF4MJ_951720: S.M.A.R.T.: UDMA_CRC_Error_Count 0 -Sep 18 11:03:48 preclear_disk_8572A0KNF4MJ_951720: S.M.A.R.T.: Sep 18 11:03:49 preclear_disk_8572A0KNF4MJ_951720: error encountered, exiting ... preclear_disk_8572A0KNF4MJ_951720.txt
September 18, 2025Sep 18 Community Expert That indicates a read error, but it would be good to also see the syslog, I assume it's connected via USB?
September 18, 2025Sep 18 Author Thanks for the hint. Yes. Syslog indicates an USB disconnect at the time.Sep 18 11:03:42 * kernel: usb 2-5: USB disconnect, device number 3Sep 18 11:03:42 * kernel: sd 0:0:0:0: [sda] tag#0 UNKNOWN(0x2003) Result: hostbyte=0x07 driverbyte=DRIVER_OK cmd_age=1sSep 18 11:03:42 * kernel: sd 0:0:0:0: [sda] tag#0 CDB: opcode=0x88 88 00 00 00 00 05 0b fb 32 08 00 00 08 00 00 00Sep 18 11:03:42 * kernel: I/O error, dev sda, sector 21675848200 op 0x0:(READ) flags 0x84700 phys_seg 256 prio class 3Sep 18 11:03:42 * kernel: device offline error, dev sda, sector 21675848200 op 0x0:(READ) flags 0x0 phys_seg 1 prio class 3Sep 18 11:03:42 * kernel: Buffer I/O error on dev sda, logical block 2709481025, async page readSep 18 11:03:42 * kernel: device offline error, dev sda, sector 21675850248 op 0x0:(READ) flags 0x80700 phys_seg 256 prio class 3Sep 18 11:03:42 * kernel: device offline error, dev sda, sector 21675848200 op 0x0:(READ) flags 0x0 phys_seg 1 prio class 3Sep 18 11:03:42 * kernel: Buffer I/O error on dev sda, logical block 2709481025, async page readSep 18 11:03:42 * kernel: device offline error, dev sda, sector 21675851776 op 0x0:(READ) flags 0x0 phys_seg 1 prio class 3Sep 18 11:03:42 * kernel: Buffer I/O error on dev sda, logical block 2709481472, async page readSep 18 11:03:42 * kernel: device offline error, dev sda, sector 21675855352 op 0x0:(READ) flags 0x80700 phys_seg 1 prio class 3Sep 18 11:03:42 * kernel: device offline error, dev sda, sector 21675855352 op 0x0:(READ) flags 0x0 phys_seg 1 prio class 3Sep 18 11:03:42 * kernel: Buffer I/O error on dev sda, logical block 2709481919, async page readSep 18 11:03:42 * kernel: device offline error, dev sda, sector 21675858928 op 0x0:(READ) flags 0x80700 phys_seg 1 prio class 3Sep 18 11:03:42 * kernel: device offline error, dev sda, sector 21675858928 op 0x0:(READ) flags 0x0 phys_seg 1 prio class 3Sep 18 11:03:42 * kernel: Buffer I/O error on dev sda, logical block 2709482366, async page readSep 18 11:03:42 * kernel: device offline error, dev sda, sector 21675862504 op 0x0:(READ) flags 0x80700 phys_seg 1 prio class 3Sep 18 11:03:42 * kernel: Buffer I/O error on dev sda, logical block 2709482813, async page readSep 18 11:03:42 * kernel: Buffer I/O error on dev sda, logical block 2709483260, async page readSep 18 11:03:42 * kernel: Buffer I/O error on dev sda, logical block 2709483707, async page readSep 18 11:03:42 * kernel: Buffer I/O error on dev sda, logical block 2709484154, async page readSep 18 11:03:42 * kernel: Buffer I/O error on dev sda, logical block 2709484601, async page readSep 18 11:03:42 * kernel: sd 0:0:0:0: [sda] Synchronizing SCSI cacheSep 18 11:03:42 * kernel: sd 0:0:0:0: [sda] Synchronize Cache(10) failed: Result: hostbyte=0x01 driverbyte=DRIVER_OKSep 18 11:03:43 * emhttpd: offline: TOSHIBA_MG10ACA20TE_8572A0KNF4MJ (sda) 512 39063650304Sep 18 11:03:52 * kernel: xhci_hcd 0000:00:14.0: Timeout while waiting for setup device commandSep 18 11:03:58 * kernel: xhci_hcd 0000:00:14.0: Timeout while waiting for setup device commandSep 18 11:03:58 * kernel: usb 2-5: device not accepting address 4, error -62Sep 18 11:03:58 * kernel: usb 2-5: new SuperSpeed USB device number 5 using xhci_hcdSep 18 11:03:58 * kernel: usb-storage 2-5:1.0: USB Mass Storage device detectedSep 18 11:03:58 * kernel: usb-storage 2-5:1.0: Quirks match for vid 174c pid 55aa: 400000Sep 18 11:03:58 * kernel: scsi host0: usb-storage 2-5:1.0Sep 18 11:03:59 * kernel: scsi 0:0:0:0: Direct-Access ASMT 2105 0 PQ: 0 ANSI: 6Sep 18 11:03:59 * kernel: sd 0:0:0:0: Attached scsi generic sg0 type 0Sep 18 11:03:59 * kernel: sd 0:0:0:0: [sda] Spinning up disk...Sep 18 11:04:07 * kernel: ........readySep 18 11:04:07 * kernel: sd 0:0:0:0: [sda] 39063650304 512-byte logical blocks: (20.0 TB/18.2 TiB)Sep 18 11:04:07 * kernel: sd 0:0:0:0: [sda] 4096-byte physical blocksSep 18 11:04:07 * kernel: sd 0:0:0:0: [sda] Write Protect is offSep 18 11:04:07 * kernel: sd 0:0:0:0: [sda] Mode Sense: 43 00 00 00Sep 18 11:04:07 * kernel: sd 0:0:0:0: [sda] Write cache: enabled, read cache: enabled, doesn't support DPO or FUASep 18 11:04:07 * kernel: sd 0:0:0:0: [sda] Attached SCSI diskSep 18 11:04:09 * emhttpd: online: TOSHIBA_MG10ACA20TE_8572A0KNF4MJ (sda) 512 39063650304Sep 18 11:04:09 * emhttpd: read SMART /dev/sdaI cleared many disks successful with that usb dock in the past. I am running the preclear again now. If this also fails I will try a different usb-to-sata dockingstation. (Later the disk will be connected via sata internally obviously.) Edited September 18, 2025Sep 18 by ArdNsc
September 18, 2025Sep 18 Community Expert 1 minute ago, ArdNsc said:Syslog indicates an USB disconnect at the time.That was the problem; USB tends to drop devices a lot.
September 18, 2025Sep 18 Author 5 hours ago, JorgeB said:USB tends to drop devices a lot.It is somehow strange, because I never had that problem with that USB dock in the past. It cleared several huge disks flawlessly. Only recently it started dropping disks, also unassigned devices I use for backups. Is there anything that I can do to make the USB connection more reliable? And by the way, is this an unraid specific problem? Do get devices dropped regularly but other OSes do handle that somehow different? (I also had huge problems in the past when trying to utilize a usb ethernet controller with unraid. It also tended to drop out randomly which killed the network connection in a way a hard reset was the only option back then.) Is there anything that can be done on the user side besides avoiding anything usb-related when using unraid?Regarding my current problem I can only replace the array disk and rebuild the array without doing a long pre-clear check with the new drive. (No more free internal slots). Even with dual parity that makes me a little bit worried.
September 18, 2025Sep 18 Community Expert 5 minutes ago, ArdNsc said:Is there anything that I can do to make the USB connection more reliable?You can try a different USB port, ideally on a different controller, or if it's using the newer UASP driver, it may be more stable with the old one. Post the output from lsusb -vt with a disk in the dock.6 minutes ago, ArdNsc said:is this an unraid specific problem?Nope, there are USB bridges that are better than others, but in general, USB is bad at error handling.7 minutes ago, ArdNsc said:Regarding my current problem I can only replace the array disk and rebuild the array without doing a long pre-clear check with the new drive. (No more free internal slots). Even with dual parity that makes me a little bit worried.You can also run an extended SMART test on the disk, it does a full surface scan internally, without transferring any data, so USB should not matter in that case, unless it still drops with an idle disk.
September 18, 2025Sep 18 Author 24 minutes ago, JorgeB said:Post the output from lsusb -vt with a disk in the dock/: Bus 001.Port 001: Dev 001, Class=root_hub, Driver=xhci_hcd/16p, 480M ID 1d6b:0002 Linux Foundation 2.0 root hub |__ Port 006: Dev 002, If 0, Class=Human Interface Device, Driver=usbhid, 1.5M ID 051d:0002 American Power Conversion Uninterruptible Power Supply |__ Port 008: Dev 003, If 0, Class=Mass Storage, Driver=usb-storage, 480M ID 0781:5571 SanDisk Corp. Cruzer Fit/: Bus 002.Port 001: Dev 001, Class=root_hub, Driver=xhci_hcd/10p, 10000M ID 1d6b:0003 Linux Foundation 3.0 root hub |__ Port 005: Dev 005, If 0, Class=Mass Storage, Driver=usb-storage, 5000M ID 174c:55aa ASMedia Technology Inc. ASM1051E SATA 6Gb/s bridge, ASM1053E SATA 6Gb/s bridge, ASM1153 SATA 3Gb/s bridge, ASM1153E SATA 6Gb/s bridge/: Bus 003.Port 001: Dev 001, Class=root_hub, Driver=xhci_hcd/2p, 480M ID 1d6b:0002 Linux Foundation 2.0 root hub/: Bus 004.Port 001: Dev 001, Class=root_hub, Driver=xhci_hcd/2p, 10000M ID 1d6b:0003 Linux Foundation 3.0 root hub
September 18, 2025Sep 18 Community Expert 4 minutes ago, ArdNsc said:|__ Port 005: Dev 005, If 0, Class=Mass Storage, Driver=usb-storage, 5000MID 174c:55aa ASMedia Technology Inc. ASM1051E SATA 6Gb/s bridge, ASM1053E SATA 6Gb/s bridge, ASM1153 SATA 3Gb/s bridge, ASM1153E SATA 6Gb/s bridgeI assume it's this one, and if so it's using the old usb-storage drive, but there's nothing using UASP, so it's not that.
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