Project unRAIDIO

[jonp]

Chuck,

 

This is just about the coolest idea I've seen in a long time.  What a creative way to hide your storage.  I am beyond impressed.  This needs to be featured in a blog post on our website.  Would you mind if I linked these photos?  Do you have any more to share?  This is amazing!!

[garycase]

Chuck => How's this coming along?    I assume it's not yet finished, but DO post some photos when it is !!  (I'm sure you already plan to do this)

 

... and I'm equally interested in seeing your 2nd server in a Coca Cola dispenser 

[ChuckTSI]

Hi Guys.

 

This is still happening. Unfortunately, my wife decided that this project was taking up too much of my time and asked for a divorce.

 

I'm kidding........ It's not cause of the radio. 

 

So till the house sells and this mess is over, the project will be very slow, but I am working on it. I have finalized the drive tray design.

 

 

 

Hoping to start on the trays this week.

 

Jon, if you want to steal the images for blog post, by all means. Garycase, I will be taking photos. As a photographer, I feel it is my duty.

 

Hope to meet all your expectations.

 

[gfjardim]

Oh, man, that's sad. Many people live their religion with too much gilt/sin in sight, not just the sense of right and wrong.

 

Maybe in your case it has more to do with jealousy than religion. People can use religion to excuse/cover up pretty much anything.

 

 

 

 

[ChuckTSI]

Here is another render. Gonna go mock it up before I buy some hardwood to cut out the box.

 

[dirtysanchez]

Very cool idea.  Looking forward to seeing the finished product.

[ChuckTSI]

Update: I should be back on the project starting this October.  Did a quick mock-up of the last render I did, and found that the back bracket between the radio side and the drive cage is nearly inaccessible. Might be hard to mount new drives.

 

Looking at using lift off hinges

Each side will weigh between 18-20 lbs (when full). The hinges must be able to handle it.

 

This would allow easier removal of the cages for new HDD install/replacement.

 

Might try a few new designs.. but I like the current hinge design.

Would have used drawer slides on top (so the cage slides back), but getting them short enough will be tough.

[theone]

Would have used drawer slides on top (so the cage slides back), but getting them short enough will be tough.

 

What length of slides do you need.

I used some 9.84" rails in my custom case which were quite short

http://lime-technology.com/forum/index.php?topic=27485.0

 

Here is an example of shorter rails - only 6"

http://www.ebay.com/itm/6-Long-Soft-Close-Side-Mount-Metal-Ball-Bearing-Drawer-Slides-2pcs-/390854782680?pt=LH_DefaultDomain_0&hash=item5b00c2aed8

 

Intended for side mounting but I use them for bottom mounting.

 

[garycase]

Those 6" slides are a nice find -- I've looked for very short slides for a couple of projects ... these will work nicely.    Don't need any at the moment, but definitely bookmarked the page !

 

[ChuckTSI]

Here is an example of shorter rails - only 6"

http://www.ebay.com/itm/6-Long-Soft-Close-Side-Mount-Metal-Ball-Bearing-Drawer-Slides-2pcs-/390854782680?pt=LH_DefaultDomain_0&hash=item5b00c2aed8

 

Yes. Nice find. I may have to go that route. Thanks

 

House sold. Almost done storing / sorting / purging all my crap. Should be starting this weekend or next week!

[ChuckTSI]

Starting finally.

 

There is going to be a redesign of the way the racks open. They will pivot back from the bottom.

 

Here is the damaged top again:

 

Removed the top damaged layer of veneer. Going to go veneer hunting (saved large piece for grain matching)

 

Cutting the shelf brackets.

 

Rough idea of height / clearance requirements (mock up using pine. too soft and not quite cut to spec. Slight bends in the brackets). Solid though.

Most wood parts for each rack will be made using hardwood. (possibly leftover bloodwood. Very messy cutting though)

 

All for now. Gonna have to go back to Sketchup for a new pivot design.

[ChuckTSI]

Forgot the sketchup at work. Got some parts. Ready to start tomorrow hopefully. try and finish the front plate (with fans), sides and bottom supports along with the two racks. Will examine a pivot style when complete.

 

 

overkill but would love soft open / close racks.

 

[ChuckTSI]

Cut out the rack tops:

 

Mounted:

 

Assemble Fan / Rack Box

 

Cut out and install fans into front plate

 

Fans Installed: Front and Read View (still needs cutout for fan power wires to leave the fan box)

 

 

 

[ChuckTSI]

This not making new holes in the original radio is becoming a pain.

 

Tried to remove the mid shelf, but they glued the front. This has caused more headaches. The space between the front curves and that plate allows for 1 finger.

I now need to create custom power cables and distribution block.

 

For now I built a baseplate to cover the midshelf and accept mounting hardware.

 

 

 

The bolts holding down the baseplate are a little high for my liking. I'll be getting some of those ikea style furniture bolts.

 

 

I also need to buy new baseplate material as the old piece I used was warped. Going to try and use clamps to see if I can get it to hold flat shape. (highly doubt it)

 

Tossed in all the drives I have. Worried that parity and cache are so close to the top. Maybe the design will only hold 20 drives instead of 22. We'll see how temps are.

 

 

and here is the mess of wires I need to deal with. <grumble grumble>

 

 

I forgot about getting a power button. Reset button, etc etc. lots of forgots. so now unraid is offline and my regular drives will have to bear the brunt of media for now.

 

Total Spent so far:

 

$40 - $40 Radio

$90 - Fans and Controller

$53 - 3/4 Inch Poplar

$30 - Closet Rails

    6$ - PC Screws

-------------------------------

$229

[ChuckTSI]

I just spotted this power button... maybe an easy way out for the magic eye?

 

 

http://www.kustompcs.co.uk/acatalog/info_2208.html

 

Cheaper but silver

 

 

http://www.ebay.ca/itm/1-25mm-12V-Green-Led-Stainless-Switch-Momentary-Push-Button-6-Pins-Waterproof-/321144879239?pt=LH_DefaultDomain_0&hash=item4ac5b9f887

[garycase]

This is REALLY starting to look good !!

 

I wouldn't bother with a Reset button ... just a power button is all you really need.

 

Personally, I also wouldn't connect the hard drive LED output to anything ... those flashing LED's can be a bit annoying.

 

Definitely looking forward to pictures of the finished unit 

 

[ChuckTSI]

You are right. Unraid and reset button bad idea. I am rethinking the power button as the magic eye. I don't need people walking by pushing the button (unless I make the power button in back and just use it for the glowing eye part).

 

Some bumps in the road I need to tackle:

 

1) How to get the power and data cables past the motherboard shelf.

 

      a) I am thinking of making a back for the radio using 1/8th  inch backerboard. Cut holes like they used to in the old days to hide the cables running down the back. But I would know it's messy back there.

     

      Use velcro to hold in place (no damage)

 

      b) Cutting out one corner of the midshelf (break my promise of no damage).. but it's inside and would not affect any mounting of original equipment.

 

      c) Start making custom data and power cables (cables will fit, connectors won't clear the hole)

 

2) Existing cables are too short to make clean runs.

 

      a) Make custom cables that would appear to look like old phone patch chords

 

     

 

      b) Keep standard look and buy longer and just route cleanly.

 

3) Rebuild motherboard wooden adapter plate (curved issue)

 

4) Fan Controller Location (18inch temp leads)

 

   

 

5) Power Button / Magic Eye Decision

 

6) Using the original glass dial face in some fashion.

 

7) Power Supply positioning. (will depend on cable / routing decision)

 

8 ) To pivot or not pivot the racks. Just simple pull out? Need lock pin ideas.

 

9) Fan/Speaker location covering. Can't use speaker cloth. Air won't move past it easily. Thinking of perforated sheet metal.

 

 

or

 

 

And then having it air brushed to an old speaker cloth pattern.

 

[DoeBoye]

I'm loving this thread! Keep up the progress posts!

[switchman]

I would verify how the old radio chassis mounds then drill a pass through hole that does not interfere wit the original mounting.  You have already stripped the top an are replacing it with new veneer so it is no longer original.

[ChuckTSI]

There was no restoring the top veneer. Fully split, cracked and water damaged (flower pot on top?)

Previous owners stored it outside in covered sun room (no humidity control)

 

The 4 holes you see in the adapter bracket (http://lime-technology.com/forum/index.php?topic=34329.msg334452#msg334452) is in line with the 4 holes in the mid-plate of the radio which are used to mount the radios component.

 

Any additional hole would not interfere nor would it create any structural issue. The problem I struggle with is:

 

Yes. I did strip off the old veneer but to benefit the original look (should it go back to a radio). Making a hole is something the radio doesn't need to look new again.

 

I know I'm quibbling over semantics.

[ChuckTSI]

Tonight was taking care of some little things that were driving me crazy.

 

Changed the adapter plate bolts to low profile. Had to custom cut. Change out the warped board for a straight one.

 

 

 

 

Better motherboard clearance now.

 

 

Added cage/tray lock bolts. Didn't want my production drives falling on the floor.

 

 

 

Cleaned up some wiring for now.

 

 

Bought the hardboard for the back. Until I know exactly where everything is going, can't cut it.

 

I think I am taking a small break. Then again, tomorrow is a new day. If I find a temporary switch, I might try and fire it up.

 

[Chugiak]

What, no flat head screwdriver?  It's the ultimate temporary switch. 

 

This is a beautiful project you have going.  Really appreciate your attention to detail.

[ChuckTSI]

Ok. I screwdriver'ed it.

 

IT'S ALIVE!!! (I feel like Henry Frankenstein running around the house saying it)

 

 

 

 

So far, so good.

 

** Parity Check brought temps to no higher than 30 degrees **

[garycase]

You might want to set the time and date 

[ChuckTSI]

My date is fine.

 

 

Looking at my Last parity check date?