Hello All,
I am in urgent need of some advice. I have been a long time Unraid user with 0 issues but the past few days have been really bad. I will give some background for context, it may or may not be relevant to the current situation.
So a few weeks ago i wanted to expand my array. I had 2x6TB (Parity and disk 1) and 4x3TB drives (Disk 2-5) giving me a total of 18TB. I bought 2 more 6TB that i wanted to put in new slots. I put them in and started preclearing them. During the preclear one of the new 6TB came up with Smart errors (sector reallocation). I shut it down and took it out (and did an RMA), however when the machine rebooted Disk 5 was in a red state but no smart errors. I did a quick google and tried to unassigned it and reassign it to force a rebuild. While it was re building it kept erroring. I assumed it was a faulty drive and took it out and replaced it with the 6TB new drive. It did a rebuild fine and everything was OK, giving me a new array size of 21TB, until yesterday.
Yesterday I tried to restart one of my docker containers. The docker tab was missing and there was an error so I rebooted. When it tried to start it couldn't find the USB key to boot from. I shut it down put it in my laptop and it appeared fine. I had a spare USB drive so i copied the old key to the new one and it started fine. After doing the licence dance the array started fine and it stared doing a parity check. After a few hours I checked back on it and it had quite a few thousand errors. I let it complete overnight and it had ~22000 corrections. I noticed that on of my dockers wasn't working correctly so i rebooted again and now it says disk 5 is "Unmountable: no file system". and wants me to format it. Whats even more worrying is that its not emulating disk 5 and the total array size has dropped back to 15TB, like the new disk wasnt even part of the array.
My question is, what do I do. Obviously i don't want to loose any data, but im not sure if thats possible. Do I format? If i do will it rebuild disk 5 or will it just wipe it? please help.