Problem solved!
I did all the items suggested thru the responses I received one at a time and still did not get it to build.
After I modified the bios to AHCI and saved the changes, rebooted it still failed. I then tried to get in my bios again to triple check everything but could no longer get into my bios (Gigabyte motherboard).
I did some research and found that someone suggested to pull the CMOS battery out, replace it and see if that helped. It did! I was now able to get into my bios and everything checked out good.
So hard rebooted and started the array and the parity rebuild started again and continued all the way through 24 hours 32 minutes later to SUCCESS!
Really not sure what actually made it work but pulling the battery for the CMOS seemed to be it.
Thank you for all your help and suggestions!
David