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Replaced bad drive but now the new drive is disabled.

Featured Replies

Greetings, everyone:

 

I recently had a drive in my unraid server go bad. I recently replaced the drive and ran a data rebuild on it and for a week the drive was operating normally. But after several days the new drive got disabled and this popped up on the web terminal:

 

Sep 18 08:40:07 Tower kernel: BTRFS error (device loop2: state EA): bdev /dev/loop2 errs: wr 0, rd 1655, flush 1, corrupt 0, gen 0
Sep 18 08:40:07 Tower kernel: sd 8:0:0:0: [sdf] tag#20 UNKNOWN(0x2003) Result: hostbyte=0x04 driverbyte=DRIVER_OK cmd_age=0s
Sep 18 08:40:07 Tower kernel: sd 8:0:0:0: [sdf] tag#20 CDB: opcode=0x28 28 00 05 e4 cc e0 00 00 08 00
Sep 18 08:40:17 Tower kernel: sd 8:0:0:0: [sdf] tag#14 UNKNOWN(0x2003) Result: hostbyte=0x04 driverbyte=DRIVER_OK cmd_age=0s

 

I have looked on the forum for posts dealing with similar problems but the solutions always require for the SATA cables to be replaced. However, I don't think that this necessary because I installed the new drive with new SATA cables. What should I do?

 

 

ST8000DM004-2U9188_ZR15X21K-20241008-1304.txt tower-diagnostics-20241008-1350.zip

  • Community Expert

Disk was already disabled at boot, so we can't see what happened, but disk looks fine, so most likely a power/connection issue

  • Author
29 minutes ago, JorgeB said:

Disk was already disabled at boot, so we can't see what happened, but disk looks fine, so most likely a power/connection issue

What should I do?

  • Author
On 10/9/2024 at 3:26 AM, JorgeB said:

Replace the cables for that disk to rule that out, and if the emulated disk is still mounting and contents look correct, rebuild on top:

 

https://docs.unraid.net/unraid-os/manual/storage-management#rebuilding-a-drive-onto-itself

 

Ok, so I ordered new SATA cables for the drive. I replaced the cables and ran a data rebuild but the drive got disabled again.

This is what showed up in the log:

 

Oct 15 05:47:21 Tower kernel: sd 10:0:0:0: [sdg] tag#15 UNKNOWN(0x2003) Result: hostbyte=0x04 driverbyte=DRIVER_OK cmd_age=0s
Oct 15 05:47:21 Tower kernel: sd 10:0:0:0: [sdg] tag#15 CDB: opcode=0x88 88 00 00 00 00 03 a3 81 29 c6 00 00 00 01 00 00
Oct 15 05:47:21 Tower kernel: I/O error, dev sdg, sector 15628052934 op 0x0:(READ) flags 0x0 phys_seg 1 prio class 2
Oct 15 05:47:21 Tower kernel: Buffer I/O error on dev sdg1, logical block 15628052870, async page read

 

What should I do now?

  • Community Expert

Did you also replace the power cable?

  • Author
8 hours ago, JorgeB said:

Did you also replace the power cable?

Yes, I did.

  • Community Expert

In that case would recommend replacing the disk.

  • Author
3 hours ago, JorgeB said:

In that case would recommend replacing the disk.

Even though the disk is new and it has passed the smart test?

 

Do you you think that this issue might be related to one of the parity drives?

  • Community Expert

If replacing cables didn't solve the problem, the disk could be bad, despite a good SMART, but could also be a bad PSU for example, or bad splitter cable, etc.

  • Author
On 10/16/2024 at 7:54 AM, JorgeB said:

If replacing cables didn't solve the problem, the disk could be bad, despite a good SMART, but could also be a bad PSU for example, or bad splitter cable, etc.

I notice that when the data rebuild fails. Cpu 3 is at 100%. Could this be the issue?

  • Community Expert

Seems unlikely

  • 2 weeks later...
  • Author

I ran a new one on that disk a couple of days ago and these were the results:

SmartFTP open device: /dev/sdg failed: INQUIRY failed

 

When it comes to read errors this is what pops up whenever I try streaming something off the disk:

Read error, sector=8876464320

 

However, when I run a parity check after  reconfiguring this is what shows up:

 

Ata2: COMRESET failed

 

and then this shows up:

disk 1 write error, sector 27927576

 

I am starting to think that this issue is stemming from the PSU and that I will probably have to get one that can handle more wattage.

 

What do you think I should do?

  • Community Expert
1 hour ago, cdixon said:

SmartFTP open device

Do you mean smartctl?

 

Post new diags.

  • Community Expert
9 minutes ago, cdixon said:

It said smartFTP. 

That's not a disk testing app.

 

Diags show issues with multiple devices, looks more like a power/connection issue, check cables, and if you are using any splitters remove or replace them.

 

 

  • Author

I have replaced two of my splitter cables. Should I replace the other one?

 

And could this be an issue with my psu? Maybe I have too many drives plugged into it?

  • Community Expert

Could be.

  • Author

So do you think I should replace the psu with one with more wattage?

On 10/16/2024 at 7:54 AM, JorgeB said:

If replacing cables didn't solve the problem, the disk could be bad, despite a good SMART, but could also be a bad PSU for example, or bad splitter cable, etc.

 

On 10/22/2024 at 10:38 AM, JorgeB said:

Seems unlikely

 

On 11/4/2024 at 8:00 AM, JorgeB said:

Could be.

 

  • Community Expert

If you have a different one you could test with, it's worth a try.

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