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[7.1.0] Read Errors on One Drive during Data-Rebuild of Another (SOLVED)

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Tried to replace 12TB drive 15 with precleared 20TB drive.

Data-rebuild began okay.
Hours later, drive 11 starts throwing read errors and eventually gets auto-removed from the array, contents emulated.

I paused the data-rebuild.

I went to the now-unassigned drive 11 (disk sdaa under unassigned devices) and ran its extended Smart report.

Took over a day, but cleared with no error.

I pulled diagnostics at this time. (attached omni-diagnostics-20250526-1437)

I read that in cases like this, it (might) be power and connectors.

I stopped the array.

I opened the case and checked drive SAS and power connectors.

I hot-swapped an unassigned hot spare with the original 12TB drive that was going to be replaced.

In the array config in Main, I replaced the precleared 20TB drive with the original 12TB in slot 15.

I took a screenshot to confirm drive assignments.

In Tools, I set a new config, preserving all assignments.

I confirmed drive positions with the screenshot.

I marked parity as valid.

I started the array in maintenance mode.

I pulled another set of diagnostics. (attached omni-diagnostics-20250526-1521)

What should I do next to make sure that drive 11 is good? Should I run a parity-sync without writing corrections?

omni-diagnostics-20250526-1437.zip omni-diagnostics-20250526-1521.zip

Edited by elecgnosis

Solved by JorgeB

  • Community Expert

Since you already did a new config, the best option now is likely running a correct parity check, but the syslog doesn't have the current info, reboot and post new diags after array start.

  • Community Expert

Syslog is full of spam due to SMB errors, delete everything from SMB extras, reboot and post new diags after array start.

  • Community Expert
8 hours ago, JorgeB said:

after array start.

please

  • Author

I started in maintenance mode, do you mean for me to start the array normally?

  • Community Expert

Yes, in maintenance mode, we cannot see if the disks are mounting.

  • Community Expert
  • Solution

Everything looks good for now, run a correcting parity check.

P.S. I would consider adding a 2nd parity with so many disks.

  • Author

Thanks again, and I just might.
Should I run the correcting parity check in maintenance mode? Does it matter at this point?

  • elecgnosis changed the title to [7.1.0] Read Errors on One Drive during Data-Rebuild of Another (SOLVED)
  • Community Expert
12 hours ago, elecgnosis said:

Should I run the correcting parity check in maintenance mode?

You can do it in normal mode, it will be the same at this point.

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