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New replacement disk is too small.

Featured Replies

So i had a 12TB drive that was throwing errors so ive bought another 12TB drive online to replace it but now that ive installed the drive, it shows as 11.8TB and i cant start the array.

Unfortunately after taking the old drive out, it seems it has fully given up and wont initialise again if i plug it back in, so i need to rebuild the data from parity.

Is there anyway to achieve this without spending more money?

Here's a screenshot of my array.2025-08-26-20-33-brave_LyYCU9er0f.png

Solved by JorgeB

  • Author

Since my old drive no longer functions, it seems my only option is to just get a different drive, since using "New Config" wouldnt allow for the data rebuild. Is this correct?

I believe that drive had only used about 9-10TB so it shouldnt really matter that its 200MB smaller, but if theres no way around it then it is what it is

  • Community Expert

The new disk is physically smaller, so no way to use it for a rebuild; you need a larger disk.

Another option, if there's enough frees space, would be to move all the data from the emulated disk to others, then do a new config without it and resync parity.

  • Author

I believe i should have enough space on my other drives, how would i go about moving all the files off the emulated drive?

  • Author

okay, thanks so theres 9.8TB used on that emulated drive and 13TB free on my other drives so it should be fine, itll just take a while to transfer off. Once ive sorted this, how would i go about getting files moved onto that drive again, or should i just leave it and itll figure itself out?

  • Community Expert
2 hours ago, just_rocs said:

Once ive sorted this, how would i go about getting files moved onto that drive again, or should i just leave it and itll figure itself out?

Unless there's a specific reason not to, you can leave them on the other disks.

You can then do a new config with the smaller disk in place of the other one and resync parity to bring the array back to a protected state, you will have to format the new disk, and after that any new data can go to it.

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