Okay so the repair on disk5 returned this:
Phase 1 - find and verify superblock... couldn't verify primary superblock - not enough secondary superblocks with matching geometry !!!
attempting to find secondary superblock... ..
....found candidate secondary superblock...
unable to verify superblock, continuing...
.found candidate secondary superblock...
unable to verify superblock, continuing...
unable to verify superblock, continuing...
unable to verify superblock, continuing...
Exiting now.
Is the brand new replacement disk for disk5 no good?