Hi Joe, thanks for a really quick response.
My Server is:
Supermicro X7SPA-HF-D525
Crucial 2 x 2GB SODIMM PC3 - 10600
Nexus Prominent 9 Case
3 x XCase X-531 5-in-3 racks (Same as Norco SS-500)
Corsair TX650 Power supply
I've since addded a Supermicro AOC-SASLP-MV8 card but the first three cycles were done without this card and the problem Disk was the only disk powered up in the case.
The first three cycles were done before I added any Disks to the array. I'm now just running with 3 Disks in the array (1 Pariity 2 Data). I'm just waiting for a copy operation to complete before I can take the array down and copy over my shiny new unRAID Pro license file to the Thumb Drive.
I'm not using any Molex splitters and all the the 5-in-3's are being powered directly from the Power supply connectors (two per 5-in-3).
I've precleared 3 other Disks (1 x WD20EARS, 2 x Hitachi 5K3000) in the same setup without a problem, so I don't think it's the power or data cabling and I think the power supply should be plenty enough for what I currently have in the case, certainly for the small amount of Disks that I currently have powered in the machine (~5).
I think I'll run a 5th cycle and see that happens, but if I want to RMA it to Scan rather than Western Digital then I'm getting close to the end of my 28 day return window.
I'll post my results in another 32hrs.