Errors On 2nd Drive While Data-Rebuild In Progress


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I have a Norco 4220 running 4.5.6. The server has been running well for about a year. Then one day it wouldn't boot up. I was getting an error that looked like this:

Initializing controller 1
ping up group 1
detecting port 7...............warning time out
error pd not ready or unknown device type 
detecting port 6
error pd not ready or unknown device type 
detecting port 5
error pd not ready or unknown device type 

something wrong with the adapter, press any key to escape bios!

 

 

After troubleshooting I found that it didn't give this error when disk9 (12th slot counting from left to right, top to bottom) was removed. I replaced disk9 with another hard drive I have (replaced WD20EADS with WD Black) and let Unraid rebuild the data. The next day disk6 (slot 8 counting left to right, top to bottom. I replaced the WD20EARS with a WD20EADS and attempted to let Unraid rebuild the data. The main page started showing massive errors on disk9 and the system becomes unresponsive.  The syslog scrolls errors like this:

 

Jan 10 20:01:49 Tower kernel: md: disk9 read error
Jan 10 20:01:49 Tower kernel: handle_stripe read error: 29790528/9, count: 1
Jan 10 20:01:49 Tower kernel: md: disk9 read error
Jan 10 20:01:49 Tower kernel: handle_stripe read error: 29790536/9, count: 1
Jan 10 20:01:49 Tower kernel: md: disk9 read error
Jan 10 20:01:49 Tower kernel: handle_stripe read error: 29790544/9, count: 1
Jan 10 20:01:49 Tower kernel: md: disk9 read error
Jan 10 20:01:49 Tower kernel: handle_stripe read error: 29790552/9, count: 1
Jan 10 20:01:49 Tower kernel: md: disk9 read error
Jan 10 20:01:49 Tower kernel: handle_stripe read error: 29790560/9, count: 1
Jan 10 20:01:49 Tower kernel: md: disk9 read error

 

The syslog is attached. Any ideas on what I can do now?

syslog_01102012.txt

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I let the server run last night and all day today without touching it. The main page shows that disk 6 is up now and disk 9 is failed. When I access disk 6 or disk 9 using windows explorer, I see a lot of errors for the drive in the syslog. As mentioned earlier, both of these drives have already been replaced once.

 

I pasted the errors below as well as the smart reports for disk 6 and for disk 9. Another syslog is attached.

 

 

Jan 11 17:58:36 Tower kernel: REISERFS warning: reiserfs-5090 is_tree_node: node level 17237 does not match to the expected one 1

Jan 11 17:58:36 Tower kernel: REISERFS error (device md6): vs-5150 search_by_key: invalid format found in block 191844562. Fsck?

Jan 11 17:58:36 Tower kernel: REISERFS error (device md6): vs-13070 reiserfs_read_locked_inode: i/o failure occurred trying to find stat data of [4 458 0x0 SD]

Jan 11 17:58:36 Tower kernel: REISERFS warning: reiserfs-5090 is_tree_node: node level 17237 does not match to the expected one 1

Jan 11 17:58:36 Tower kernel: REISERFS error (device md6): vs-5150 search_by_key: invalid format found in block 191844562. Fsck?

Jan 11 17:58:36 Tower kernel: REISERFS error (device md6): vs-13070 reiserfs_read_locked_inode: i/o failure occurred trying to find stat data of [4 458 0x0 SD]

 

 

Jan 11 18:00:13 Tower kernel: REISERFS error (device md9): vs-5150 search_by_key: invalid format found in block 192757109. Fsck?

Jan 11 18:00:13 Tower kernel: REISERFS error (device md9): vs-13070 reiserfs_read_locked_inode: i/o failure occurred trying to find stat data of [4 208 0x0 SD]

Jan 11 18:00:13 Tower kernel: REISERFS warning: reiserfs-5090 is_tree_node: node level 53598 does not match to the expected one 2

Jan 11 18:00:13 Tower kernel: REISERFS error (device md9): vs-5150 search_by_key: invalid format found in block 192071364. Fsck?

Jan 11 18:00:13 Tower kernel: REISERFS error (device md9): vs-13070 reiserfs_read_locked_inode: i/o failure occurred trying to find stat data of [4 178 0x0 SD]

 

 

 

DISK9

=~=~=~=~=~=~=~=~=~=~=~= PuTTY log 2012.01.11 17:55:34 =~=~=~=~=~=~=~=~=~=~=~=
smartctl  -a  -d  ata  /dev/sda f
smartctl version 5.38 [i486-slackware-linux-gnu] Copyright (C) 2002-8 Bruce Allen
Home page is http://smartmontools.sourceforge.net/

=== START OF INFORMATION SECTION ===
Device Model:     WDC WD2001FASS-00W2B0
Serial Number:    WD-WMAY00444354
Firmware Version: 01.00101
User Capacity:    2,000,398,934,016 bytes
Device is:        Not in smartctl database [for details use: -P showall]
ATA Version is:   8
ATA Standard is:  Exact ATA specification draft version not indicated
Local Time is:    Wed Jan 11 17:56:14 2012 MST
SMART support is: Available - device has SMART capability.
SMART support is: Enabled

=== START OF READ SMART DATA SECTION ===
SMART overall-health self-assessment test result: PASSED

General SMART Values:
Offline data collection status:  (0x84)	Offline data collection activity
				was suspended by an interrupting command from host.
				Auto Offline Data Collection: Enabled.
Self-test execution status:      (   0)	The previous self-test routine completed
				without error or no self-test has ever 
				been run.
Total time to complete Offline 
data collection: 		 (29460) seconds.
Offline data collection
capabilities: 			 (0x7b) SMART execute Offline immediate.
				Auto Offline data collection on/off support.
				Suspend Offline collection upon new
				command.
				Offline surface scan supported.
				Self-test supported.
				Conveyance Self-test supported.
				Selective Self-test supported.
SMART capabilities:            (0x0003)	Saves SMART data before entering
				power-saving mode.
				Supports SMART auto save timer.
Error logging capability:        (0x01)	Error logging supported.
				General Purpose Logging supported.
Short self-test routine 
recommended polling time: 	 (   2) minutes.
Extended self-test routine
recommended polling time: 	 ( 255) minutes.
Conveyance self-test routine
recommended polling time: 	 (   5) minutes.
SCT capabilities: 	       (0x3037)	SCT Status supported.
				SCT Feature Control supported.
				SCT Data Table supported.

SMART Attributes Data Structure revision number: 16
Vendor Specific SMART Attributes with Thresholds:
ID# ATTRIBUTE_NAME          FLAG     VALUE WORST THRESH TYPE      UPDATED  WHEN_FAILED RAW_VALUE
  1 Raw_Read_Error_Rate     0x002f   200   200   051    Pre-fail  Always       -       31
  3 Spin_Up_Time            0x0027   178   160   021    Pre-fail  Always       -       13075
  4 Start_Stop_Count        0x0032   100   100   000    Old_age   Always       -       77
  5 Reallocated_Sector_Ct   0x0033   200   200   140    Pre-fail  Always       -       0
  7 Seek_Error_Rate         0x002e   200   200   000    Old_age   Always       -       0
  9 Power_On_Hours          0x0032   092   092   000    Old_age   Always       -       6362
10 Spin_Retry_Count        0x0032   100   253   000    Old_age   Always       -       0
11 Calibration_Retry_Count 0x0032   100   253   000    Old_age   Always       -       0
12 Power_Cycle_Count       0x0032   100   100   000    Old_age   Always       -       73
192 Power-Off_Retract_Count 0x0032   200   200   000    Old_age   Always       -       36
193 Load_Cycle_Count        0x0032   199   199   000    Old_age   Always       -       4958
194 Temperature_Celsius     0x0022   125   110   000    Old_age   Always       -       27
196 Reallocated_Event_Count 0x0032   200   200   000    Old_age   Always       -       0
197 Current_Pending_Sector  0x0032   200   200   000    Old_age   Always       -       87
198 Offline_Uncorrectable   0x0030   200   200   000    Old_age   Offline      -       67
199 UDMA_CRC_Error_Count    0x0032   200   200   000    Old_age   Always       -       0
200 Multi_Zone_Error_Rate   0x0008   190   190   000    Old_age   Offline      -       2158

SMART Error Log Version: 1
No Errors Logged

SMART Self-test log structure revision number 1
Num  Test_Description    Status                  Remaining  LifeTime(hours)  LBA_of_first_error
# 1  Short offline       Completed without error       00%         0         -

SMART Selective self-test log data structure revision number 1
SPAN  MIN_LBA  MAX_LBA  CURRENT_TEST_STATUS
    1        0        0  Not_testing
    2        0        0  Not_testing
    3        0        0  Not_testing
    4        0        0  Not_testing
    5        0        0  Not_testing
Selective self-test flags (0x0):
  After scanning selected spans, do NOT read-scan remainder of disk.
If Selective self-test is pending on power-up, resume after 0 minute delay.

 

 

DISK6

root@Tower:~# smartctl  -a  -d  ata  /dev/sdf b
smartctl version 5.38 [i486-slackware-linux-gnu] Copyright (C) 2002-8 Bruce Allen
Home page is http://smartmontools.sourceforge.net/

=== START OF INFORMATION SECTION ===
Device Model:     WDC WD20EADS-00S2B0
Serial Number:    WD-WCAVY4219344
Firmware Version: 01.00A01
User Capacity:    2,000,398,934,016 bytes
Device is:        Not in smartctl database [for details use: -P showall]
ATA Version is:   8
ATA Standard is:  Exact ATA specification draft version not indicated
Local Time is:    Wed Jan 11 17:56:48 2012 MST
SMART support is: Available - device has SMART capability.
SMART support is: Enabled

=== START OF READ SMART DATA SECTION ===
SMART overall-health self-assessment test result: PASSED

General SMART Values:
Offline data collection status:  (0x84)	Offline data collection activity
				was suspended by an interrupting command from host.
				Auto Offline Data Collection: Enabled.
Self-test execution status:      (   0)	The previous self-test routine completed
				without error or no self-test has ever 
				been run.
Total time to complete Offline 
data collection: 		 (42780) seconds.
Offline data collection
capabilities: 			 (0x7b) SMART execute Offline immediate.
				Auto Offline data collection on/off support.
				Suspend Offline collection upon new
				command.
				Offline surface scan supported.
				Self-test supported.
				Conveyance Self-test supported.
				Selective Self-test supported.
SMART capabilities:            (0x0003)	Saves SMART data before entering
				power-saving mode.
				Supports SMART auto save timer.
Error logging capability:        (0x01)	Error logging supported.
				General Purpose Logging supported.
Short self-test routine 
recommended polling time: 	 (   2) minutes.
Extended self-test routine
recommended polling time: 	 ( 255) minutes.
Conveyance self-test routine
recommended polling time: 	 (   5) minutes.
SCT capabilities: 	       (0x303f)	SCT Status supported.
				SCT Feature Control supported.
				SCT Data Table supported.

SMART Attributes Data Structure revision number: 16
Vendor Specific SMART Attributes with Thresholds:
ID# ATTRIBUTE_NAME          FLAG     VALUE WORST THRESH TYPE      UPDATED  WHEN_FAILED RAW_VALUE
  1 Raw_Read_Error_Rate     0x002f   200   200   051    Pre-fail  Always       -       0
  3 Spin_Up_Time            0x0027   162   150   021    Pre-fail  Always       -       8866
  4 Start_Stop_Count        0x0032   100   100   000    Old_age   Always       -       121
  5 Reallocated_Sector_Ct   0x0033   200   200   140    Pre-fail  Always       -       0
  7 Seek_Error_Rate         0x002e   200   200   000    Old_age   Always       -       0
  9 Power_On_Hours          0x0032   091   091   000    Old_age   Always       -       6731
10 Spin_Retry_Count        0x0032   100   100   000    Old_age   Always       -       0
11 Calibration_Retry_Count 0x0032   100   253   000    Old_age   Always       -       0
12 Power_Cycle_Count       0x0032   100   100   000    Old_age   Always       -       28
192 Power-Off_Retract_Count 0x0032   200   200   000    Old_age   Always       -       25
193 Load_Cycle_Count        0x0032   163   163   000    Old_age   Always       -       113056
194 Temperature_Celsius     0x0022   126   098   000    Old_age   Always       -       26
196 Reallocated_Event_Count 0x0032   200   200   000    Old_age   Always       -       0
197 Current_Pending_Sector  0x0032   200   200   000    Old_age   Always       -       0
198 Offline_Uncorrectable   0x0030   200   200   000    Old_age   Offline      -       0
199 UDMA_CRC_Error_Count    0x0032   200   200   000    Old_age   Always       -       0
200 Multi_Zone_Error_Rate   0x0008   200   200   000    Old_age   Offline      -       0

SMART Error Log Version: 1
No Errors Logged

SMART Self-test log structure revision number 1
No self-tests have been logged.  [To run self-tests, use: smartctl -t]


SMART Selective self-test log data structure revision number 1
SPAN  MIN_LBA  MAX_LBA  CURRENT_TEST_STATUS
    1        0        0  Not_testing
    2        0        0  Not_testing
    3        0        0  Not_testing
    4        0        0  Not_testing
    5        0        0  Not_testing
Selective self-test flags (0x0):
  After scanning selected spans, do NOT read-scan remainder of disk.
If Selective self-test is pending on power-up, resume after 0 minute delay.

 

tower_syslog_01112012-1.txt

Link to comment

The good news is that disks 6 and 9 appear to be healthy (based on their SMART reports).  The bad news is that their file systems are corrupted.  Instructions on how to fix the corrupted file systems can be found here.  You'll need to do one drive at a time, and reiserfsck will take a long time to run on each one.

 

unRAID itself doesn't actually care about the file system errors.  If you are worried about another disk failing during the long reiserfsck procedure (which would likely result in data loss), then you can replace disk 9 with yet another disk and let unRAID rebuilt it before doing the reiserfsck steps.  In this case, unRAID would rebuild the corrupted file system.  You could then run the reiserfsck procedure after the data-rebuild is complete.

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Thanks. It says that three corruptions can only be fixed with --rebuild-tree. What is the exact format of the command that I should use?

 

root@Tower:~# reiserfsck --check /dev/md9
reiserfsck 3.6.21 (2009 www.namesys.com)

*************************************************************
** If you are using the latest reiserfsprogs and  it fails **
** please  email bug reports to [email protected], **
** providing  as  much  information  as  possible --  your **
** hardware,  kernel,  patches,  settings,  all reiserfsck **
** messages  (including version),  the reiserfsck logfile, **
** check  the  syslog file  for  any  related information. **
** If you would like advice on using this program, support **
** is available  for $25 at  www.namesys.com/support.html. **
*************************************************************

Will read-only check consistency of the filesystem on /dev/md9
Will put log info to 'stdout'

Do you want to run this program?[N/Yes] (note need to type Yes if you do):Yes
###########
reiserfsck --check started at Thu Jan 12 19:28:45 2012
###########
Replaying journal: Done.
Reiserfs journal '/dev/md9' in blocks [18..8211]: 0 transactions replayed
Zero bit found in on-disk bitmap after the last valid bit.
Checking internal tree.. \/  5 (of 146\/ 70 (of  86/block 191561729: The level of the node (0) is not correct, (1) expected
the problem in the internal node occured (191561729),/  6 (of 146-/  1 (of  85\block 191561746: The level of the node (56965) is not correct, (1) expected
the problem in the internal node occured (191561746),/  7 (of 146|block 191667184: The level of the node (10444) is not correct, (2) expected
the problem in the internal node occured (191667184), whole subtrfinished
Comparing bitmaps..vpf-10640: The on-disk and the correct bitmaps differs.
Bad nodes were found, Semantic pass skipped
3 found corruptions can be fixed only when running with --rebuild-tree
###########
reiserfsck finished at Thu Jan 12 19:35:16 2012
###########
root@Tower:~#

Link to comment

The reiserfsck procedure completed on disk9. I can access the folders without the same errors. I do still have the red ball next to the disk though in the main page though. How do I fix that? Should I go ahead and run the reiserfsck procedure on disk6 now?

 

Here is the new smart report for disk9.

root@Tower:~# smartctl  -a  -d  ata  /dev/sdf
smartctl version 5.38 [i486-slackware-linux-gnu] Copyright (C) 2002-8 Bruce Alle                n
Home page is http://smartmontools.sourceforge.net/

=== START OF INFORMATION SECTION ===
Device Model:     WDC WD2001FASS-00W2B0
Serial Number:    WD-WMAY00444354
Firmware Version: 01.00101
User Capacity:    2,000,398,934,016 bytes
Device is:        Not in smartctl database [for details use: -P showall]
ATA Version is:   8
ATA Standard is:  Exact ATA specification draft version not indicated
Local Time is:    Fri Jan 13 17:46:40 2012 MST
SMART support is: Available - device has SMART capability.
SMART support is: Enabled

=== START OF READ SMART DATA SECTION ===
SMART overall-health self-assessment test result: PASSED

General SMART Values:
Offline data collection status:  (0x84) Offline data collection activity
                                        was suspended by an interrupting command                 from host.
                                        Auto Offline Data Collection: Enabled.
Self-test execution status:      (   0) The previous self-test routine completed
                                        without error or no self-test has ever
                                        been run.
Total time to complete Offline
data collection:                 (29460) seconds.
Offline data collection
capabilities:                    (0x7b) SMART execute Offline immediate.
                                        Auto Offline data collection on/off supp                ort.
                                        Suspend Offline collection upon new
                                        command.
                                        Offline surface scan supported.
                                        Self-test supported.
                                        Conveyance Self-test supported.
                                        Selective Self-test supported.
SMART capabilities:            (0x0003) Saves SMART data before entering
                                        power-saving mode.
                                        Supports SMART auto save timer.
Error logging capability:        (0x01) Error logging supported.
                                        General Purpose Logging supported.
Short self-test routine
recommended polling time:        (   2) minutes.
Extended self-test routine
recommended polling time:        ( 255) minutes.
Conveyance self-test routine
recommended polling time:        (   5) minutes.
SCT capabilities:              (0x3037) SCT Status supported.
                                        SCT Feature Control supported.
                                        SCT Data Table supported.

SMART Attributes Data Structure revision number: 16
Vendor Specific SMART Attributes with Thresholds:
ID# ATTRIBUTE_NAME          FLAG     VALUE WORST THRESH TYPE      UPDATED  WHEN_                FAILED RAW_VALUE
  1 Raw_Read_Error_Rate     0x002f   200   200   051    Pre-fail  Always       -                       31
  3 Spin_Up_Time            0x0027   169   160   021    Pre-fail  Always       -                       13550
  4 Start_Stop_Count        0x0032   100   100   000    Old_age   Always       -                       86
  5 Reallocated_Sector_Ct   0x0033   200   200   140    Pre-fail  Always       -                       0
  7 Seek_Error_Rate         0x002e   200   200   000    Old_age   Always       -                       0
  9 Power_On_Hours          0x0032   092   092   000    Old_age   Always       -                       6398
10 Spin_Retry_Count        0x0032   100   253   000    Old_age   Always       -                       0
11 Calibration_Retry_Count 0x0032   100   253   000    Old_age   Always       -                       0
12 Power_Cycle_Count       0x0032   100   100   000    Old_age   Always       -                       77
192 Power-Off_Retract_Count 0x0032   200   200   000    Old_age   Always       -                       36
193 Load_Cycle_Count        0x0032   198   198   000    Old_age   Always       -                       6239
194 Temperature_Celsius     0x0022   125   110   000    Old_age   Always       -                       27
196 Reallocated_Event_Count 0x0032   200   200   000    Old_age   Always       -                       0
197 Current_Pending_Sector  0x0032   200   200   000    Old_age   Always       -                       87
198 Offline_Uncorrectable   0x0030   200   200   000    Old_age   Offline      -                       67
199 UDMA_CRC_Error_Count    0x0032   200   200   000    Old_age   Always       -                       0
200 Multi_Zone_Error_Rate   0x0008   190   190   000    Old_age   Offline      -                       2158

SMART Error Log Version: 1
No Errors Logged

SMART Self-test log structure revision number 1
Num  Test_Description    Status                  Remaining  LifeTime(hours)  LBA                _of_first_error
# 1  Short offline       Completed without error       00%         0         -

SMART Selective self-test log data structure revision number 1
SPAN  MIN_LBA  MAX_LBA  CURRENT_TEST_STATUS
    1        0        0  Not_testing
    2        0        0  Not_testing
    3        0        0  Not_testing
    4        0        0  Not_testing
    5        0        0  Not_testing
Selective self-test flags (0x0):
  After scanning selected spans, do NOT read-scan remainder of disk.
If Selective self-test is pending on power-up, resume after 0 minute delay.

root@Tower:~#

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The disk with a red ball needs to be rebuilt.

 

1. Stop the array and un-assign the disk.

2. start the array and then stop the array. (This causes unRAID to "forget" about the disk)

3. Assign the disk and start the array.

 

The rebuild will begin.

 

You may need to run reiserfsck again.

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