I've been up for a long time until today.  The server will not complete the boot process.  The server starts booting off the USB until I get the message in the attached screenshot. 

 

Any idea of what happened?

Possible corruption on your USB key, stick it in a windows machine and run a chkdsk

Ok so the drive is hosed. I have a recent super.dat file backup is there anyway to recover without losing the data? 

Data is not effected by changing flash drives. Use a spare flash drive and contact Lime with the GUID of the drive for a replacement key.

Thanks I've hot a new flash drive and requested the license key transfer.

 

What's the procedure to recover once I get new license?

 

 

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Boot the system with the new flash drive and assign all HDD as data drives and start the array. The unformatted drive is parity.  If you have a cache drive you'll have to inspect the contents of each drive until you determine the cache drive. Stop the array and set a New Config (Utils->New Config). Assign the cache drive to cache drive position and the parity drive to the parity drive position. Assign data drives to data drive positions (the order of the data drives is unimportant). Start the array and parity will build.