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Bringing My Array On-Line Reboots my Server

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History:

I had my setup in a Dell Poweredge 840 running 4 Drives.

 

Moved the drives into a new Case; New MB, New CPU, New Memory, New Power Supply.

 

Everything booted up first try like normal. Started my Array, First Try.  Decided to add in my first new drive, drive 5, had it clearing the first drive and the system rebooted. Only seemed to get 1% in.  Came back up and said "Stopped Unclean Shutdown detected."

 

Now anytime I click  "Start or even Start with Maintenance Mode" The entire System reboots.

 

I have now replaced the USB Drive and the Power Supply.  It is still doing it.  Any thoughts?

  • Community Expert

What power supply are you using?  It sounds as if it might be insufficient for the number of drives you are using as the crash seems to be happening as soon as you put the system under load.

  • Author

Only have 4 Drives plugged into the power supply at this time:

 

The first Power Supply I tried was a

RaidMax Thunder V2 535W

 

Second one i tried was an Antec 620W

  • Community Expert

Either of those PSU should work. Still sounds like a hardware problem though.

 

Have you tried memtest on the boot menu?

  • Author

I have not. I will try that now.

 

It maybe hardware, its just odd that whenever i click that "START" button this occurs. 

  • Author

Either of those PSU should work. Still sounds like a hardware problem though.

 

Have you tried memtest on the boot menu?

 

I did 2 Passes so far with Memtest86 with no Errors.  Any other thoughts?

  • Author

With the aid of a friend I have upgraded to 6.1.7. Sadly the same issue is still occuring.

 

I am seeing some concerning information about my Drive 1, Serial Number 9VP945YR

It mention a few things about:

Reallocated sector count

Reported uncorrect

 

I have attached the Diagnostics File.  Any help would be appreciated. 

 

*A moderator can move this to another section if needed, now that I am on 6.1.7

pandorasbox-diagnostics-20160118-2049.zip

  • Community Expert

I would replace the drive after you get your other problem sorted. Obviously you can't rebuild if the server won't stay up.

 

Still seems like a problem with power or something. Are your fans all working OK?

  • Author

They are.

 

I am going to reseed the CPU this evening.

 

If that still doesn't work I have a friend that has an unraid box.  We are going to throw my USB KEy and my drives in his to rule out the cpu, memory, MB and psu.

  • Author

Did anyone read the diagnostic file and have any ideas?

  • Author

First Test:

I just pulled out 1 Dimm of memory and tried to start the array.  Same reboot results.

 

I tried the same Dimm in the second slot.  Same reboot results.

 

Did the above with a second dimm of memory, same reboot results.

 

 

  • Author

Second Test:

Removed the CPU, cleaned off the Termal Paste.  Went ahead and reseeded.

Same Reboot Results.

  • Community Expert

You can try starting the array with one disk at a time.

 

Take a screenshot of you current array before starting.

 

1 - go to tools and click new config

2 - assign disk1 to a data disk slot, don’t assign parity

3 - try to start array

4 - repeat from step 1 with other disks

 

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