Tried New Config as suggested but both disks dropped again immediately during array start — same SAS dropout loop (device cycling through multiple SCSI handles). Key logs:

sd 31:0:21:0: [sdac] Synchronize Cache(10) failed: Result: hostbyte=0x01 driverbyte=DRIVER_OK
sd 31:0:23:0: [sdae] Synchronize Cache(10) failed: Result: hostbyte=0x01 driverbyte=DRIVER_OK
XFS (md13p1): Corruption warning: Metadata has LSN (1:361399) ahead of current LSN (1:360796).
XFS (md13p1): Failed to read root inode 0x80, error 117

Also getting XFS corruption on disk13 (LSN mismatch). Replacement SAS cable is on order but won't arrive until tomorrow.

In the meantime I'm going to reseat the existing cable and try booting into maintenance mode to run xfs_repair on both disks before starting the array. Does that sound like the right approach, or should I wait for the new cable before touching anything?

If they are still dropping, it's probably best to wait for the new cable. Also make sure the power is good, especially if both share something like a power splitter.

Reseated all cables (both disk side and HBA side), ran xfs_repair on disk12 and disk13 — no corruption detected on either. Had to do another New Config since they were still showing as disabled from the previous failed boot. Both disks are back online.

Replacement SAS cable is arriving tomorrow. Given that reseating seemed to stabilize things, would you recommend swapping the cable anyway as a precaution, or would you wait to see if the issue recurs first?

Also worth noting: both disks share a power splitter, which I also reseated while I had the case open.

Edited June 1Jun 1 by Arturia

1 minute ago, Arturia said:

would you recommend swapping the cable anyway as a precaution, or would you wait to see if the issue recurs first?

I would still replace the cable; that way you can rule that out if it happens again.

Cable replaced as suggested and started a parity check, but disk13 dropped again during the check with the same SAS port remove pattern:

mpt3sas_cm0: mpt3sas_transport_port_remove: removed: sas_addr(0x300062b202991677)

mpt3sas_cm0: removing handle(0x002f), sas_addr(0x300062b202991677)

mpt3sas_cm0: enclosure logical id(0x500062b202991660), slot(13)

sd 0:0:23:0: [sdx] Synchronize Cache(10) failed: Result: hostbyte=0x01 driverbyte=DRIVER_OK

Paused the parity check for now. Disk12 appears stable. I'm thinking about physically reseating disk13 in its slot — would that be worth trying, or should I move it to a different PHY port on the HBA to isolate whether it's the drive or the port?

7 minutes ago, Arturia said:

would that be worth trying

It's worth a try that first

Replaced the cable as suggested but disk13 (ZJV08NXS) is still dropping immediately on boot with the same loop. Disk12 (ZJV08KYH) imports cleanly on the same cable/port. The drive eventually stabilizes after several reconnect cycles but drops again during use — it dropped twice within 10 minutes during my last test (at 20:30 and 20:35). Disk13 doesn't reliably appear in the md import on first attempt (import_slot: 13 empty) and requires multiple reconnect cycles before being accepted.

I have two other available SATA ports I could test the drive on, but I don't have a spare cable at the moment to try. Would you recommend replacing the drive and rebuilding from parity, or is there another way to confirm it's the drive before ordering a replacement?

Logs attached.

sphinx-syslog-20260602-1859.zip

Edited June 2Jun 2 by Arturia

Jun 2 21:00:51 Sphinx emhttpd: online: ST10000VN0004-2GS11L_ZJV08NXS (sdae) 512 19532873728 => MBR read error when i try to New Config, and after 3 try sdae is reconnected

After doing a new config, disk12 (ZJV08KYH) also started showing read/write errors on sdv. Both disks are now causing issues simultaneously on the same cable. I've shut down and disconnected both disks to stabilize the array. At this point I'm not sure if it's the HBA port, the new cable, or both drives failing. What would you recommend as next steps?

Update: reseated both power and data cables on disk12 and disk13. Array is back online with all 30 disks, both disks mounted cleanly (XFS journal recovery ran on both as expected after the unclean shutdowns). No dropouts since.

Both disks share the same power splitter — could that have contributed to the issue alongside the SAS cable ?

Assuming things remain stable, would you recommend running a correcting parity check at this point?

Edited June 2Jun 2 by Arturia

42 minutes ago, Arturia said:

Both disks share the same power splitter — could that have contributed to the issue alongside the SAS cable ?

What splitter are you using? A SATA->SATA splitter should not be split more than 2 way.

29 minutes ago, itimpi said:

What splitter are you using? A SATA->SATA splitter should not be split more than 2 way.

Reseated all Molex connectors and the array came back stable. Confirmed I have a Molex to 5x SATA splitter (XMSJSIY IDE to SATA 4 Pin Male Power Cable with 5x 15 Pin Female). I have two of these on separate Molex connectors from the PSU — one powering 3 disks, the other powering 5 disks. Array seems stable after reseating but I understand this setup is not ideal. (https://seasonic.com/prime-px/ 850W)

Edited June 2Jun 2 by Arturia

Following up on the power supply discussion — I'm planning to replace all my Molex→SATA adapters with proper native cabling.

My setup: Seasonic Prime 850 Platinum with 6 peripheral ports. I have 12 drives at the front and 18 at the rear (30 total), and I'm planning ahead for up to 42 drives.

My plan is to use 6 native 6-pin→4×SATA cables (one per PSU port), with a StarTech PYO4SATA splitter on the last connector of each cable, giving 7 drives per port × 6 ports = 42 drives total.

Two questions:

1. Would you recommend any specific 6-pin→4×SATA cables compatible with the Seasonic Prime Platinum available on Amazon.fr? I want quality 18 AWG cables, not cheap generic ones.

2. Is the StarTech PYO4SATA a good choice for this use case, or would you recommend a different splitter? The goal is zero Molex adapters, everything on native SATA power.

Edited June 2Jun 2 by Arturia

You cannot use just any cable with your modular PSU. Modular PSU pinouts are not standardized. You must use cables specifically for that PSU. Many people have fried drives by trying to use an incompatible cable.

Thanks again for the warning about modular pinouts — I've done my homework.

I confirmed on Seasonic's official cable compatibility chart that my Prime 850 Platinum (Legacy PRIME Series, Platinum-Gold column) uses SATA cable references xB03 / xB21 / xB55 / xB56 / xB65 / xB80 / xB81 / xB82 / xB101 / xB118 / xB119 / xB133 / xB134 / xB146 / xB149. The chart also notes that while these models originally shipped with inline-capacitor cables, cables without them are also compatible.

My documented native SATA cables are only 3 (two 810mm + one 860mm, 4 connectors each = 12 SATA total). The rest of my 30 drives were on Molex→SATA adapters, which I'm eliminating.

I found CableMod's EU configurator (configurable per exact PSU model, covers customs/import). My plan:

• Add native 6pin→4×SATA cables on the free peripheral ports

• Use a StarTech PYO4SATA splitter only on the last connector of a cable where drive spacing requires it

• Target: ~7 drives per port max (3-4 native + splitter), keeping each port around 70W

My layout: 12 drives front, 18 drives rear (12 in the Fractal cage column + 6 in Phanteks brackets).

Two questions:

• For someone running 30 drives, would you go fully native (more cables, fewer splitters) or is a native-cable + StarTech SATA splitter mix perfectly safe at these loads?

• Any reason to prefer genuine Seasonic replacement cables over CableMod custom cables, as long as the pinout matches the Prime series?

Edited June 3Jun 3 by Arturia

1 hour ago, Arturia said:

is a native-cable + StarTech SATA splitter mix perfectly safe at these loads?

A single 2 way splitter per cable should be OK, but it's always best to avoid them when possible.

7 hours ago, JorgeB said:

A single 2 way splitter per cable should be OK, but it's always best to avoid them when possible.

Following up with my actual layout to get your opinion. I've attached a diagram of the rear of my case (Fractal Meshify 2 XL).

My setup:

• 12 drives in a vertical column (Fractal native HDD cages), connectors all facing the same way, ~30mm spacing between drives

• 6 drives below in 3x Phanteks PH-HDDKT_03 brackets (2 stacked per bracket), same connector orientation as the column above

• 12 more drives at the front

• Seasonic Prime PX-850, 6 peripheral ports

ModDIY recommended max 5x SATA per cable, and you mentioned a single 2-way splitter per cable is OK but best avoided. ModDIY can also do custom cables with selectable routing direction (bottom-up) and custom connector spacing: [https://www.moddiy.com/products/1634/Premium-Custom-Multiple-SATA-Molex-Power-PSU-Modular-Cable.html]

My plan: 6 custom native cables (one per port), bottom-up routing, ~5 connectors each, tight spacing for the dense column. No splitters if possible.

Does this look sound to you for 30 drives? Any concern with the tight 30mm connector spacing on a single long cable feeding the 12-drive column, or would you split that across two ports/cables instead?

layout_arriere_meshify2xl_final.svg

58 minutes ago, Arturia said:

Does this look sound to you for 30 drives? Any concern with the tight 30mm connector spacing on a single long cable feeding the 12-drive column

I think that should be OK

Thanks, good to know the plan is sound.

Out of curiosity — if you wanted to avoid custom cables entirely, how would you personally wire 30 drives on my Seasonic Prime PX-850 (6 peripheral ports)? Would you just use standard Seasonic SATA cables and accept some cable slack/looping where drive spacing is tight, add a 2-way splitter here and there, or something else?

I'm trying to weigh the custom route (clean but pricier and longer lead time) against a simpler standard-cable approach. Curious what you'd do in practice.

Edited June 5Jun 5 by Arturia

Probably better of using Molex cables as then you would expect get away with 4 way Molex->SATA splitters as the Molex connector can carry higher current without voltage sag.

That's a really good point about Molex carrying higher current without voltage sag — that actually makes a lot of sense given my original problem was 5-way Molex→SATA adapters on aging connectors.

Quick context first: since I carefully reseated everything 3 days ago it's been completely stable, and before that it actually ran fine for about a month too. So part of me wonders whether I even need to change anything, or whether a connection was just slightly loose/aging and reseating fixed it. Would you still recommend rewiring it properly anyway (or at least replacing the cable), rather than risking another dropout down the line? I'm fine going either full SATA or full Molex — neither bothers me, even if custom cables end up being more expensive. I'd just like to do it once, properly.

If you were going the Molex route only, how would you wire my setup for 32 drives? My situation:

- Seasonic Prime PX-850, 6 peripheral ports

- 32 drives max (30 now + 2 free controller ports)

- Layout: 12 drives in a vertical Fractal column, 6 in Phanteks brackets below, 12 at the front

A few things I'd love your input on:

1. How many Molex→SATA splitters per Molex cable, and how many drives per splitter, would you consider safe? (I'm guessing 4-way max per splitter, but how many splitters per cable / per port?)

2. How would you spread 32 drives across the 6 ports to keep each cable within a safe current budget?

3. Most importantly — what specific cables/splitters would you actually buy? I want to avoid the cheap Molex→SATA adapters that have fire risks (that's basically what burned me). Any brands or specific products you trust for quality Molex cables and 4-way Molex→SATA splitters?

Really appreciate the help — I'd rather invest in the right parts once than keep chasing dropouts.

12 minutes ago, Arturia said:

what specific cables/splitters would you actually buy? I want to avoid the cheap Molex→SATA adapters that have fire risks (that's basically what burned me). Any brands or specific products you trust for quality Molex cables and 4-way Molex→SATA splitters?

It is not so much the brand, but the way the cables go into the Molex end. You want ones that are at right angles to the Molex plug rather than vertically into the top of the Molex plug.