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Drive failed during rebuild for a drive I upgraded

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  • Community Expert

Click FIX, and it it asks to zero the log also click that, then restart the array and post new diags.

  • Community Expert

Array started in normal mode, please, or we cannot see if the disks are mounting.

  • Community Expert

Emulated disk2 is mounted now, and repair didn't create any lost+found, so that's a good sign.

Disk3 isn't mounting as before, I'm not sure what @JorgeB had in mind for that

22 hours ago, JorgeB said:

disk3 is also not mounting due to a different problem, but let's ignore that for now

I notice disk1 has very little data, mostly just appdata and system shares. Is that expected?

  • Author

1 minute ago, trurl said:

I notice disk1 has very little data, mostly just appdata and system shares. Is that expected?

Yes that is expected.

  • Community Expert

Disk3 appears to have a smaller partition than it should; we can try to fix that in the end, but first I would recommend rebuilding disk2 to a new disk, assuming the contents of the emulated disk looks OK, don't recommend using the 1.5TB you were trying to use before, as that disk is failing SMART.

  • Author
21 minutes ago, JorgeB said:

don't recommend using the 1.5TB you were trying to use before, as that disk is failing SMART.

That means it might take another few days until I get a replacement drive. I'll update you guys again when I rebuild disk2 to another disk.

  • Community Expert

Ok, now for disk3, which xfs is expecting a partition larger than the current one, possibly larger than the actual disk, and if it's the latter, it would require rebuilding to a larger disk, but first, with the array stopped, post the output from

fdisk -l /dev/sdc

  • Author

image.png

  • Author

I just looked at the screenshot again - it seems like the disk is 232.89GB and the partition is 232.9? If I have to rebuild into another disk, I'm ready with a replacement drive (it's an SSD and I know that's not perfect but im working with what I have)

  • Community Expert

The partition size is correct, but XFS is expecting a partition for a 1.5TB disk, not sure how that happened, but it's likely something you did before.

I see two main options

  • Rebuild the disk to a new 1.5TB or larger disk, it should then mount

  • use a file recovery app like UFS Explorer; it should be able to recover the data, then reformat the disk.

  • Author
2 hours ago, JorgeB said:

The partition size is correct, but XFS is expecting a partition for a 1.5TB disk, not sure how that happened, but it's likely something you did before.

I can absolutely see how it happened - I interrupted the rebuild to the larger 1.5TB disk and that probably left xfs in a confused state. I'll use UFS Explorer to transfer the data to another disk and reformat the 250GB one.

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