it is worth pointing out that you can continue to use the array while parity is being rebuilt (although performance may well be degraded).
The problem with removing a drive is that you cannot remove a drive without affecting parity unless it is all zeroes. The moment you format a drive to create an empty file system on it this is no longer the case, What you want could theoretically be done using the Alternative method on This link. however it does not seem to offer any advantage over the method previously discussed.
it is really up to you which route you follow for a replacement. If Amazon will replace it then you will get a new drive. However depending on how long you have had it they may well tell you to take the RMA route anyway. If you get a replacement drive then you could simply rebuild onto the replacement without using Unbalance to clear the emulated drive as the rebuild process simply ends up putting whatever is showing on the emulated drive onto the replacement.