Disk5 looks healthy, since disk1 suffered some corruption during the rebuild when disk5 dropped offline, easiest way forward would be:
-Re-connect old disk1 (you can disconnect the new one if needed)
-I would recommend replacing cables on disk5 just to rule them out if there are any more issues with it.
-Tools -> New Config -> Retain current configuration: All -> Apply
-Check all assignments and assign any missing disk(s) including old disk1, so that you have the array as it was before the disk upgrade.
-Start array to begin parity sync
-All disks should mount correctly, if they don't post new diags (never format)
When the sync is done you can try the upgrade again.