I can suggest a slightly easier way with UD, it would not require using UD to format a disk or doing a new config, but it would involve a little more risk, since until disk1 is copied back top the array, it would exist only outside, and unprotected:
Replace disk1 with the new disk and rebuild, you can install the new disk in the old disk1 physical location now
Once the rebuild is done change the filesystem on disk1 to xfs and format it
Connect old disk1 to the server
Mount old disk1 with UD
Copy data from old disk1 to new disk1
Disconnect old disk1 and you're done