There seems to be a missing step 3.5 where after changing the format of the array disk to XFS and restarting the array you carried out the format step to create an empty XFS file system on disk1 before copying the data back to it. I assume this happened?
-Rez-clear is never REQUIRED with Unraid, only use it if you intend to stress test a drive. if you want to empty the external disk again ready for the next array drive you can format the external drive again (fastest) or simply delete all files/folders on it.